Light curtain protection system featuring a passive optical module

• US 10,008,096 B2
• Filed: 08/10/2017
• Issued: 06/26/2018
• Est. Priority Date: 07/20/2016
• Status: Active Grant

• Current Assignee: Banner Engineering Corporation
• Original Assignee: Banner Engineering Corporation
• Inventors: Gelineau, Matthew, Rosenow, Curtis
• Primary Examiner(s): Tun, Nay
• Application Number:
  US15/673,815
• Publication Number:
  US 20180025614A1
• Time in Patent Office: 320 Days
• CPC Class Codes: F16P 3/144 using light grids
• CPC Class Codes: G01V 8/22 using reflectors
• CPC Class Codes: G08B 21/182 Level alarms, e.g. alarms responsive to variables exceeding a threshold
• CPC Class Codes: G08B 21/22 responsive to presence or absence of persons

Abstract

Apparatus and associated methods relate to a light curtain protection system having a passive optical module arranged to receive, from an active optical module, a light signal such that a reflector reflects, through a polarization control module, the light signal to be received by a receiver in the active optical module. In an illustrative example, the polarization control module includes a half-wave plate aligned with the reflector to impart a first predetermined polarization to the reflected light signal such that the reflected light signal corresponds to a second predetermined polarization when received by the receiver. The polarization control module includes optical elements, such as, for example, a linear polarizer, to receive the reflected light such that the optical elements polarizes the received reflected light signal to correspond to a predetermined polarization. In some examples, the light curtain protection system may advantageously require operating power only for the active optical module.

Claims

1. A light curtain protection system for monitoring a protected field of view, the light curtain protection system comprising:

an active optical module having an emitter and a receiver, the emitter and the receiver disposed adjacent to each other to form a transceiving pair;

a passive optical module configurable to be separated from the active optical module by a detection field, and optically aligned with the active optical module to receive an incident light signal from the active optical module and return a reflected light signal to the active optical module, the passive optical detection module comprising;

a first mirror and a second mirror adapted to align with the active optical module, wherein the first mirror is adapted to redirect the incident light signal towards the second mirror, and the second mirror is adapted to redirect the redirected incident light signal to form the reflected light signal;

a polarization control module adapted to impart a first predetermined polarization to the reflected light signal such that the reflected light signal received by the receiver corresponds to a second predetermined polarization;

a first optical barrier and a second optical barrier having a respective first optical aperture and second optical aperture, wherein the incident light signal passes through the first optical aperture to reach the first mirror, and the reflected light signal exits from the second optical aperture to reach the active optical module; and

,

a first collimating lens configurable to focus the incident light signal through the first optical aperture, and a second collimating lens configurable to direct the reflected light signal toward the receiver;

a controller operably coupled to the active optical module; and

,

a data store operably coupled to the controller, wherein the data store comprises a program of instructions that, when executed by the controller, causes the controller to perform operations to detect an object, the operations comprising;

transmit, via the emitter, the incident light signal towards the passive optical module; and

,

receive, via the receiver, the reflected light signal from the passive optical module.

2. The light curtain protection system of claim 1, wherein the polarization control module comprises a linear polarizer.

3. The light curtain protection system of claim 1, wherein the polarization control module comprises a half-wave plate.

4. The light curtain protection system of claim 1, the program of instructions further comprises:

retrieve, from the data store, a predetermined time of flight range;

determine, in accordance with the retrieved time of flight range, whether the reflected light signal has been received by the receiver; and

,

generate, if the reflected light signal has not been received by the receiver in accordance with the retrieved time of flight range, an alert signal indicating an obstruction.

5. The light curtain protection system of claim 1, the program of instructions further comprises:

determine, based on the received reflected light signal, an amplitude of the received light signal;

retrieve, from the data store, a predetermined amplitude range;

determine, based on the retrieved amplitude range, whether the determined amplitude is outside the retrieved amplitude range; and

,

generate, if the determined amplitude is outside the retrieved amplitude range, an alert signal indicating an obstruction.

6. A light curtain protection system for monitoring a protected field of view, the light curtain protection system comprising:

an active optical module having an emitter and a receiver, the emitter and the receiver disposed adjacent to each other to form a transceiving pair;

a passive optical module configurable to be separated from the active optical module by a detection field, and optically aligned with the active optical module to receive an incident light signal from the active optical module and return a reflected light signal to the active optical module, the passive optical detection module comprising;

a first mirror and a second mirror adapted to align with the active optical module, wherein the first mirror is adapted to redirect the incident light signal towards the second mirror, and the second mirror is adapted to redirect the redirected incident light signal to form the reflected light signal;

a polarization control module adapted to impart a first predetermined polarization to the reflected light signal such that the reflected light signal received by the receiver corresponds to a second predetermined polarization;

a first optical barrier and a second optical barrier having a respective first optical aperture and second optical aperture, wherein the incident light signal passes through the first optical aperture to reach the first mirror, and the reflected light signal exits from the second optical aperture to reach the active optical module; and

,

a first collimating lens configurable to focus the incident light signal through the first optical aperture, and a second collimating lens configurable to direct the reflected light signal toward the receiver.

7. The light curtain protection system of claim 6, wherein the polarization control module comprises a linear polarizer.

8. The light curtain protection system of claim 6, wherein the polarization control module comprises a half-wave plate.

9. The light curtain protection system of claim 8, wherein the half-wave plate comprises a 45 degree fast axis relative to the incident light signal such that the half-wave plate polarizes the reflected light signal by 90 degrees.

10. The light curtain protection system of claim 6, wherein the first and second optical apertures are circular.

11. The light curtain protection system of claim 6, wherein the passive optical module further comprises a first baffle and a second baffle disposed in the passive optical module configurable to prevent the incident and reflected light signals from exiting the sides of the passive optical module.

12. The light curtain protection system of claim 11, wherein the baffles are formed from a non-reflective opaque material.

13. The light curtain protection system of claim 6, wherein a shape of the mirrors includes at least one member of a group consisting of spherical, parabolic or hyperbolic.

14. The light curtain protection system of claim 6, further comprising:

a first passive optical axis extending through the first optical aperture;

a second passive optical axis extending through the second optical aperture, wherein the first and second passive optical axes are substantially parallel;

an emitter axis extending through a center of the emitter; and

,

a receiver axis extending through a center of the receiver, wherein the emitter and receiver axes are substantially parallel,

wherein, when the passive optical module aligns with the active optical module, the first passive optical axis aligns with the emitter axis and the second passive optical axis aligns with the receiver axis, such that the incident light signal travels parallel to and along the emitter axis to reach the passive optical module, and the reflected light signal travels parallel to and along the receiver axis to reach the active optical module.

15. A light curtain protection system for monitoring a protected field of view, the light curtain protection system comprising:

an active optical module having an emitter and a receiver, the emitter and the receiver disposed adjacent to each other to form a transceiving pair;

a passive optical module configurable to be separated from the active optical module by a detection field, and optically aligned with the active optical module to receive an incident light signal from the active optical module and return a reflected light signal to the active optical module, the passive optical detection module comprising;

means for redirecting the incident light signal to form the reflected light signal;

a polarization control module adapted to impart a first predetermined polarization to the reflected light signal such that the reflected light signal received by the receiver corresponds to a second predetermined polarization;

a first optical barrier and a second optical barrier having a respective first optical aperture and second optical aperture, wherein the incident light signal passes through the first optical aperture, and the reflected light signal exits from the second optical aperture to reach the active optical module; and

,

a first collimating lens configurable to focus the incident light signal through the first optical aperture, and a second collimating lens configurable to direct the reflected light signal toward the receiver.

16. The light curtain protection system of claim 15, wherein the passive optical module further comprises a first baffle and a second baffle disposed in the passive optical module configurable to prevent the incident and reflected light signals from exiting the sides of the passive optical module.

17. The light curtain protection system of claim 15, further comprising:

a first passive optical axis extending through the first optical aperture;

a second passive optical axis extending through the second optical aperture, wherein the first and second passive optical axes are substantially parallel;

an emitter axis extending through a center of the emitter; and

,

a receiver axis extending through a center of the receiver, wherein the emitter and receiver axes are substantially parallel,

wherein, when the passive optical module aligns with the active optical module, the first passive optical axis aligns with the emitter axis and the second passive optical axis aligns with the receiver axis, such that the incident light signal travels parallel to and along the emitter axis to reach the passive optical module, and the reflected light signal travels parallel to and along the receiver axis to reach the active optical module.