Entry guide manipulator with a roll system and an instrument manipulator positioning system

• US 10,011,018 B2
• Filed: 08/12/2015
• Issued: 07/03/2018
• Est. Priority Date: 08/15/2014
• Status: Active Grant

• Current Assignee: Intuitive Surgical Operations, Inc. (Intuitive Surgical Holdings, LLC)
• Original Assignee: Intuitive Surgical Operations, Inc. (Intuitive Surgical Holdings, LLC)
• Inventors: McGrogan, Anthony K., Cooper, Thomas G., Anderson, Kent M., Brown, Jeffrey D.
• Primary Examiner(s): Luo, David S
• Application Number:
  US14/824,217
• Publication Number:
  US 20160045271A1
• Time in Patent Office: 1,056 Days
• Field of Search: 318560, 318 34
• CPC Class Codes: A61B 2017/3445 used as instrument channel for multiple instruments catheters A61B2017/22072
• CPC Class Codes: A61B 2034/301 for introducing or steering flexible instruments inserted into the body, e.g. catheters or endoscopes
• CPC Class Codes: A61B 2034/305 Details of wrist mechanisms at distal ends of robotic arms
• CPC Class Codes: A61B 34/30 Surgical robots
• CPC Class Codes: A61B 34/70 Manipulators specially adapted for use in surgery
• CPC Class Codes: A61B 90/50 Supports for surgical instruments, e.g. articulated arms
• CPC Class Codes: A61B 90/90 Identification means for patients or instruments, e.g. tags
• CPC Class Codes: B25J 15/0028 with movable, e.g. pivoting gripping jaw surfaces
• CPC Class Codes: Y10S 901/36 Actuating means
• CPC Class Codes: Y10S 901/38 Electric motor
• CPC Class Codes: Y10S 901/39 Jaw structure

Abstract

A surgical system uses a single entry port in a wide variety of surgeries. To insert multiple surgical instruments into a patient through a single entry port requires that the shaft of at least one of the surgical instruments be bent between the base of the surgical instrument and the point where the shaft contacts a channel in an entry guide. Each surgical instrument is positioned by an instrument manipulator positioning system so that when the shaft is inserted in a channel of the entry guide, any bending of the shaft does not damage the surgical instrument and does not inhibit proper operation of the surgical instrument.

Claims

1. A medical device comprising:

a manipulator system comprising;

a roll system coupled to first and second instrument manipulators, wherein the roll system is configured to roll the first and second instrument manipulators as a group about a longitudinal axis of an entry guide, wherein the first instrument manipulator is couplable to a first instrument, and wherein the second instrument manipulator is couplable to a second instrument; and

an instrument manipulator positioning system coupled to the roll system and coupled to the first and second instrument manipulators, wherein the instrument manipulator positioning system is configured to move at least one of the first and second instrument manipulators to simultaneously align shafts of first and second instruments with different channels in an entry guide.

2. The medical device of claim 1:

wherein the instrument manipulator positioning system comprises an adjustment ring gear; and

wherein the roll system comprises a roll ring gear.

3. The medical device of claim 2, wherein the instrument manipulator positioning system further comprises:

a first gearbox coupled to the first instrument and coupled to the adjustment ring gear; and

a second gearbox coupled to the second instrument and coupled to the adjustment ring gear.

4. The medical device of claim 3, wherein the first gearbox comprises:

a gear; and

a pin coupled to the gear,

wherein the pin determines a location of the first instrument.

5. The medical device of claim 4, wherein the pin is mounted on a side surface of the gear, and wherein the pin has one degree of freedom.

6. The medical device of claim 5, wherein the one degree of freedom comprises an arc with a constant radius.

7. The medical device of claim 4:

wherein a side surface of the gear comprises a cam, wherein the pin rides on the cam; and

wherein the pin has two degrees of freedom.

8. The medical device of claim 4, the first gearbox further comprising a range of motion stop.

9. The medical device of claim 1, wherein the first instrument manipulator includes a first plurality of motors, and wherein the second instrument manipulator includes a second plurality of motors.

10. The medical device of claim 1:

wherein the first instrument manipulator includes an instrument mount interface having a plurality of outputs; and

wherein the first instrument further includes a body and a transmission unit, the body housing the transmission unit, and the shaft extending from the body, wherein the transmission unit includes a plurality of inputs configured to be coupled to the plurality of outputs of the instrument mount interface.

11. A medical device comprising:

a manipulator system comprising;

a roll system coupled to first and second instrument manipulators, the roll system comprising a roll ring gear, wherein the roll system is configured to roll the first and second instrument manipulators as a group about a longitudinal axis of an entry guide, wherein the first instrument manipulator is couplable to a first instrument, and wherein the second instrument manipulator is couplable to a second instrument;

an instrument manipulator positioning system coupled to the roll system and coupled to the first and second instrument manipulators, the instrument manipulator positioning system comprising an adjustment ring gear, wherein the instrument manipulator positioning system is configured to move at least one of the first and second instrument manipulators to simultaneously align shafts of first and second instruments with different channels in an entry guide; and

a drive assembly coupled to the roll ring gear and coupled to the adjustment ring gear, wherein the drive assembly is configured to differentially rotate the adjustment ring gear and the roll ring gear to cause the instrument manipulator positioning system to move the or each of the first and second instrument manipulators to simultaneously align shafts of the first and second instruments with the different channels in the entry guide.

12. The medical device of claim 11:

wherein the drive assembly is configured to hold the roll ring gear stationary; and

wherein the drive assembly is configured to turn the adjustment ring gear while the roll ring gear is held stationary.

13. The medical device of claim 11:

wherein the drive assembly is configured to hold the adjustment ring gear stationary; and

wherein the drive assembly is configured to turn the roll ring gear while the adjustment ring gear is held stationary.

14. The medical device of claim 11, wherein the drive assembly comprises:

an instrument manipulator positioning system gear train configured to drive the adjustment ring gear; and

a roll system gear train configured to drive the roll ring gear.

15. The medical device of claim 11, wherein the drive assembly comprises:

a brake configured to selectively maintain one of the adjustment ring gear and the roll ring gear stationary.

16. The medical device of claim 15, wherein the drive assembly comprises:

a drive motor; and

a clutch configured to couple and de-couple the drive motor with the adjustment ring gear.

17. The medical device of claim 11, wherein the drive assembly comprises:

a drive motor; and

a clutch configured to couple and de-couple the drive motor with the adjustment ring gear.

18. The medical device of claim 11, wherein the drive assembly further comprises a manually operated knob coupled to the adjustment ring gear.