Graphical process variable trend monitoring for a process control system

• US 10,013,149 B2
• Filed: 03/12/2014
• Issued: 07/03/2018
• Est. Priority Date: 03/15/2013
• Status: Active Grant

• Current Assignee: Fisher-Rosemount Systems Incorporated (Emerson Electric Company)
• Original Assignee: Fisher-Rosemount Systems Incorporated (Emerson Electric Company)
• Inventors: Nixon, Mark J., Cook, Maia B., Manes, Daniel I., Smallman, Harvey S.
• Primary Examiner(s): Everett, Christopher E
• Application Number:
  US14/207,227
• Publication Number:
  US 20140282195A1
• Time in Patent Office: 1,574 Days
• Field of Search: 700 83
• CPC Class Codes: G05B 23/0216 Human interface functionality, e.g. monitoring system providing help to the user in the selection of tests or in its configuration
• CPC Class Codes: G06F 3/0484 for the control of specific functions or operations, e.g. selecting or manipulating an object, an image or a displayed text element, setting a parameter value or selecting a range

Abstract

A process control monitoring system for a process control plant uses graphic trend symbols to assist in detecting and monitoring trends of process variables within the process control plant. A graphic display application within the process control monitoring system may implement and display each graphic trend symbol to graphically indicate or encapsulate current trend and value information of a process variable within the process control plant. The graphic display application may display the graphic trend symbol in a spatially realistic location within a graphical representation of the process control plant while maintaining the hierarchical structure or each hierarchical level of the process plant. The graphic display application may also include a zoom feature that enables a user to quickly drill down through tend data to obtain more information and to support problem identification and diagnosis tasks.

Claims

1. A method of generating and displaying, via a computing device having a user interface, a graphic trend symbol that identifies trends of a process variable in a process control system of a process control plant, the method comprising:

accessing, from a first memory of the process control system, an update of a current value of a process variable associated with an element in the process control system, the element communicatively coupled to the computing device;

accessing, from a second memory of the process control system, one or more previous values of the process variable associated with the element in the process control system;

computing a trend value associated with the process variable using at least the current value of the process variable and the one or more previous values of the process variable;

accessing, from a third memory of the process control system, a desired value for the process variable associated with the element in the process control system, the desired value being an intended target value for the process variable;

determining a location on the user interface corresponding to the location of the element in the process control system with which the process variable is associated based on a configuration of the process control system as stored in a configuration database;

processing the current value of the process variable, the trend value associated with the process variable, and the desired value for the process variable to generate a graphic trend symbol associated with the process variable,

the graphic trend symbol including a graphic element configured to represent the current value of the process variable, a graphic trend element configured to represent the trend value associated with the process variable, and a graphic desired value element configured to represent the desired value for the process variable,

an orientation of the generated graphic element, relative to the generated graphic desired value element in the graphic trend symbol, indicating a relationship between the current value of the process variable and the desired value for the process variable; and

the generated graphic trend element, the generated graphic element, and the generated graphic desired value element not occluding each other in the graphic trend symbol; and

displaying the graphic trend symbol in the determined location on the user interface that corresponds to the location of the element of the process control system with which the process variable is associated.

2. The method of claim 1, wherein the graphic trend symbol includes another graphic trend element configured to represent another trend value.

3. The method of claim 1, further comprising:

determining, a plurality of trend categories associated with the process variable.

4. The method of claim 3, further comprising:

determining a trend category from the plurality of trend categories associated with the computed trend value.

5. The method of claim 4, wherein the graphic trend element is associated with the determined trend category.

6. The method of claim 1, wherein the trend value is a rate of change trend value that indicates a rate of change of the process variable.

7. The method of claim 6, wherein the plurality of trend categories includes a plurality of rate of change trend categories, each one of the plurality of rate of change trend categories indicating a unique rate of change trend value associated with the process variable.

8. The method of claim 7, wherein each one of the plurality of rate change trend categories indicates a range of rates of change of the process variable.

9. The method of claim 8, wherein the generated graphic trend symbol includes a rate of change graphic trend element configured to represent one of the plurality of rate of change trend categories.

10. The method of claim 9, further comprising:

generating, using the previous values of the process variable, a rate of change value for the process variable;

determining a rate of change trend category from the plurality of rate of change trend categories most closely associated with the generated rate of change value;

generating a rate of change graphic trend element corresponding to the determined rate of change trend category; and

displaying the generated rate of change graphic trend element in conjunction with the graphic trend symbol via the user interface.

11. The method of claim 9, wherein the rate of change graphic trend element is graphically depicted via a number of marks protruding from the graphic trend symbol.

12. The method of claim 11, wherein the number of marks is proportional to the rate of change.

13. The method of claim 6, further comprising:

generating, using the one or more previous values of the process variable, a rate of change value for the process variable,

wherein generating the graphic trend symbol includes generating a rate of change graphic trend element that corresponds to the generated rate of change value,

wherein the generated rate of change graphic trend element has a size proportional to the rate of change value.

14. The method of claim 1, wherein the trend value is a direction of change trend value that indicates a direction of change of the process variable.

15. The method of claim 14, further comprising:

determining a plurality of direction of change trend categories associated with the process variable, each of the plurality of direction of change trend categories indicating a direction of change of the process variable.

16. The method of claim 15, further comprising:

wherein the plurality of direction of change trend categories includes at least one of;

(i) a direction change away from the desired value, (ii) a direction change toward the desired value, or (iii) no direction change relative to the desired value.

17. The method of claim 16, wherein the generated graphic trend element corresponding to the determined trend category includes a direction of change graphic trend element corresponding to one of the plurality of direction of change trend categories.

18. The method of claim 17, wherein the direction of change graphic trend element is graphically depicted as a triangular shape attached to the graphic trend symbol.

19. The method of claim 18, wherein the direction of change graphic trend element associated with the direction change away from the desired value direction of change trend category is graphically depicted as a triangular shape that indicates a direction away from the desired value.

20. The method of claim 18, wherein the direction of change graphic trend element associated with the direction change toward the desired value direction of change trend category is graphically depicted as a triangular shape that indicates a direction toward the desired value.

21. The method of claim 18, wherein the direction of change graphic trend element associated with the no direction change relative to the desired value direction of change trend category is graphically depicted as a triangular shape that indicates a direction neither toward nor away from the desired value.

22. The method of claim 17, further comprising:

generating, using the one or more previous values of the process variable, a direction of change value for the process variable;

determining a direction of change trend category from the plurality of direction of change trend categories associated with the generated direction of change value;

generating a direction of change graphic trend element corresponding to the determined direction of change trend category; and

displaying the generated direction of change graphic trend element in conjunction with the graphic trend symbol via the user interface.

23. The method of claim 22, further comprising determining a change desirability value that indicates a desirability of change for the process variable.

24. The method of claim 23, furthering comprising:

determining a plurality of change desirability categories associated with the change desirability value, each of the change desirability of change trend categories indicating a change desirability of the process variable.

25. The method of claim 24, further comprising:

wherein the plurality of change desirability categories includes at least one of;

(i) an improving process variable station condition, (ii) a worsening process variable station condition, or (iii) a maintaining process variable station condition.

26. The method of claim 25, wherein the graphic trend symbol includes a change desirability graphic trend element configured to represent one of the plurality of change desirability categories.

27. The method of claim 26, wherein the change desirability graphic trend element associated with the worsening process variable state condition change desirability trend category is graphically depicted as widening a line of at least one portion of the graphic trend symbol.

28. The method of claim 26, further comprising determining a position of the process variable relative to the desired value.

29. The method of claim 28, further comprising:

determining, a change desirability trend category from the plurality of direction of change trend categories associated with the generated direction of change value;

generating a change desirability graphic trend elements corresponding to the determined change desirability trend category; and

displaying the generated change desirability graphic trend element in conjunction with the graphic trend symbol via the user interface.

30. The method of claim 1, further comprising determining a process variable magnitude value that indicates a magnitude of the process variable.

31. The method of claim 30, further comprising:

computing, using the current value of the process variable and the desired value for the process variable, a magnitude value of the process variable, wherein the magnitude value of the process variable is a difference between the current value of the process variable and the desired value for the process variable.

32. The method of claim 31, further comprising:

wherein generating the graphic trend symbol includes generating a magnitude graphic value element configured to represent the magnitude of the process variable value,

wherein the magnitude graphic value element has a size proportional to the magnitude value of the process variable.

33. The method of claim 32, wherein the magnitude graphic value element includes a depiction of a magnitude bar extending from a depiction of the desired value, the length of the magnitude bar being proportional to the magnitude value of the process variable.

34. The method of claim 1, further comprising determining a process variable direction value that indicates a direction of the process variable relative to the desired value.

35. The method of claim 34, further comprising:

computing, using the generated magnitude value of the process variable and the desired value for the process variable, a direction of the process variable value relative to the desired value.

36. The method of claim 1, further comprising determining a process variable position value that indicates a position of the process variable relative to the desired value.

37. The method of claim 36, further comprising

determining a plurality of process variable position categories associated with the process variable, each of the plurality of process variable position categories indicating a process variable position relative to the desired value.

38. The method of claim 37, further comprising

wherein the plurality of process variable position categories includes at least one of:

(i) a position wherein the current value of the process variable is greater than the desired value for the process variable, (ii) a position wherein the current value of the process variable value is less than the desired value for the process variable, or (iii) a position wherein the current value of the process variable is substantially similar to the desired value for the process variable.

39. The method of claim 38, wherein the graphic trend symbol includes a position graphic value element configured to represent one of the plurality of process variable position categories.

40. A non-transitory computer-readable storage medium having stored thereon a set of instructions, executable by a processor, for generating and displaying, via a computing device having a user interface, a graphic trend symbol that identifies trends of a process variable in a process control system of a process control plant, the instructions comprising:

instructions for accessing, from a first memory of the process control system, an update of a current value of a process variable associated with an element in the process control system, the element communicatively coupled to the computing device;

instructions for accessing, from a second memory of the process control system, one or more previous values of the process variable associated with the element in the process control system;

instructions for computing a trend value associated with the process variable using at least the current value of the process variable and the one or more previous values of the process variable;

instructions for accessing, from a third memory of the process control system, a desired value for the process variable associated with the element in the process control system, the desired value being an intended target value for the process variable;

instructions for determining a location on the user interface corresponding to the location of the element in the process control system with which the process variable is associated based on a configuration of the process control system as stored in a configuration database;

instructions for processing the current value of the process variable, the trend value associated with the process variable, and the desired value for the process variable to generate a graphic trend symbol associated with the process variable,

the graphic trend symbol including a graphic element configured to represent the current value of the process variable, a graphic trend element configured to represent the trend value associated with the process variable, and a graphic desired value element configured to represent the desired value for the process variable,

an orientation of the generated graphic element, relative to the generated graphic desired value element in the graphic trend symbol, indicating a relationship between the current value of the process variable and the desired value for the process variable; and

the generated graphic trend element, the generated graphic element, and the generated graphic desired value element not occluding each other in the graphic trend symbol; and

instructions for displaying the graphic trend symbol in the determined location on the user interface that corresponds to the location of the element of the process control system with which the process variable is associated.

41. A method of generating and displaying, via a computing device having a user interface, a graphic trend symbol that identifies a trend of a process variable in a process control system of a process control plant, the method comprising:

accessing, from a first memory of the process control system, an update of a current value of a process variable associated with an element in the process control system, the element communicatively coupled to the computing device;

accessing, from a second memory of the process control system, one or more previous values of the process variable associated with the element in the process control system;

computing a current magnitude of a rate of change associated with the process variable using at least the current value of the process variable and the one or more previous values of the process variable;

determining a location on the user interface corresponding to the location of the element in the process control system with which the process variable is associated based on a configuration of the process control system as stored in a configuration database;

processing the current magnitude of the rate of change associated with the process variable to generate a graphic trend symbol associated with the process variable,

the graphic trend symbol including a first graphic element configured to represent the current magnitude of the rate of change associated with the process variable;

displaying the graphic trend symbol in the determined location on the user interface that corresponds to the location of the element of the process control system with which the process variable is associated.

42. The method of claim 41, further comprising:

computing a direction a rate of change associated with the process variable using at least the current value of the process variable and the one or more previous values of the process variable,

and the graphic trend symbol further including a second graphic element configured to represent the direction of change associated with the process variable.

43. The method of claim 42, further comprising:

computing a magnitude associated with the process variable using at least the current value of the process variable,

and the graphic trend symbol further including a third graphic element configured to represent the magnitude associated with the process variable.

44. The method of claim 43, further comprising:

computing a position associated with the process variable using at least the current value of the process variable,

and the graphic trend symbol further including a fourth graphic element configured to represent the position associated with the process variable.

45. The method of claim 44, further comprising:

accessing, from a third memory of the process control system, a desired value for the process variable associated with the element in the process control system, the desired value being an intended target value for the process variable; and

computing a change desirability associated with the process variable using at least the current value of the process variable and the desired value for the process variable,

and the graphic trend symbol further including a fifth graphic element configured to represent the change desirability associated with the process variable.

46. The method of claim 42, further comprising:

accessing, from a third memory of the process control system, a desired value for the process variable associated with the element in the process control system, the desired value being an intended target value for the process variable,

the graphic trend symbol further including a desired value element configured to represent the desired value for the process variable, and

an orientation of the second graphic element, relative to the graphic desired value element in the graphic trend symbol, indicating a relationship between the direction of change of the process variable and the desired value for the process variable.

47. The method of claim 41, further comprising:

accessing, from a third memory of the process control system, a desired value for the process variable associated with the element in the process control system, the desired value being an intended target value for the process variable,

the graphic trend symbol further including a desired value element configured to represent the desired value for the process variable, and

an orientation of the first graphic element, relative to the graphic desired value element in the graphic trend symbol, indicating a relationship between the current rate of change of the process variable and the desired value for the process variable.

48. A method of generating and displaying, via a computing device having a user interface, a graphic trend symbol that identifies a trend of a process variable in a process control system of a process control plant, the method comprising:

accessing, from a first memory of the process control system, an update of a current value of a process variable associated with an element in the process control system, the element communicatively coupled to the computing device;

accessing, from a second memory of the process control system, one or more previous values of the process variable associated with the element in the process control system;

computing a direction of change associated with the process variable using at least the current value of the process variable and the one or more previous values of the process variable;

determining a location on the user interface corresponding to the location of the element in the process control system with which the process variable is associated based on a configuration of the process control system as stored in a configuration database;

processing the direction of change of change associated with the process variable to generate a graphic trend symbol associated with the process variable,

the graphic trend symbol including a first graphic element configured to represent the direction of change associated with the process variable and a

desired value element configured to represent the desired value for the process variable

an orientation of the first graphic element relative to the graphic desired value element in the graphic trend symbol, indicating a relationship between the direction of change of the process variable and the desired value for the process variable; and

displaying the graphic trend symbol in the determined location on the user interface that corresponds to the location of the element of the process control system with which the process variable is associated.