Energy transfer optimization by detecting and mitigating magnetic saturation in wireless charging with foreign object detection

• US 10,014,732 B2
• Filed: 10/05/2017
• Issued: 07/03/2018
• Est. Priority Date: 11/06/2013
• Status: Active Grant

• Current Assignee: Malikie Innovations Limited (Key Patent Innovations Limited)
• Original Assignee: Blackberry Limited
• Inventors: Patino, Joseph, Thekkevalappil, Soniya Noormuhamed, Sibecas, Salvador
• Primary Examiner(s): Parihar, Suchin
• Application Number:
  US15/726,185
• Publication Number:
  US 20180048190A1
• Time in Patent Office: 271 Days
• Field of Search: 320108
• CPC Class Codes: H02J 50/10 using inductive coupling
• CPC Class Codes: H02J 50/60 responsive to the presence of foreign objects, e.g. detection of living beings
• CPC Class Codes: H02J 50/70 involving the reduction of electric, magnetic or electromagnetic leakage fields
• CPC Class Codes: H02J 7/00 Circuit arrangements for charging or depolarising batteries or for supplying loads from batteries
• CPC Class Codes: H02J 7/00034 Charger exchanging data with an electronic device, i.e. telephone, whose internal battery is under charge

Abstract

A method is provided for optimizing wireless charging of a mobile device by a wireless charger. The method comprises successively reducing transmit power in the wireless charger until an operating wireless transmit power is reached when a power loss occurring during a wireless transmission of power is caused by magnetic saturation, wherein the magnetic saturation occurs in at least one of the mobile device and the wireless charger, wherein the wireless transmission of power is from the wireless charger to the mobile device, and wherein the magnetic saturation is reduced at the operating wireless transmit power, and disabling charging by the wireless charger when the power loss occurring during the wireless transmission of power is caused by a foreign object is present between the mobile device and the wireless charger.

Claims

1. A method for optimizing wireless charging of a mobile device by a wireless charger, the method comprising:

successively reducing transmit power in the wireless charger until an operating wireless transmit power is reached when a power loss occurring during a wireless transmission of power is caused by magnetic saturation, wherein the magnetic saturation occurs in at least one of the mobile device or the wireless charger, wherein the magnetic saturation is determined to have occurred when a percentage difference between the power loss and a second power loss is not equal to a fixed percentage within a margin of error, wherein the second power loss is determined for a second wireless transmission of power from the wireless charger to the mobile device, and wherein the magnetic saturation is reduced at the operating wireless transmit power; and

disabling charging by the wireless charger when the power loss occurring during the wireless transmission of power is caused by a foreign object present between the mobile device and the wireless charger.

2. The method of claim 1, further comprising determining that the foreign object is present between the mobile device and the wireless charger when the power loss exceeds a threshold, wherein the power loss is a difference between the operating wireless transmit power and a power induced in the mobile device by the wireless charger at the operating wireless transmit power.

3. The method of claim 1, wherein the wireless transmission of power comprises a first wireless transmission of power and the second wireless transmission of power, and wherein the power loss is determined for the first wireless transmission of power from the wireless charger to the mobile device.

4. The method of claim 1, wherein the wireless transmission of power comprises a first wireless transmission of power and the second wireless transmission of power wherein the power loss is a difference between the power measured in the wireless charger during the first wireless transmission of power and a power induced in the mobile device by the wireless charger during the first wireless transmission of power, and wherein the second power loss is a difference between the power measured in the wireless charger during the second wireless transmission of power and a power induced in the mobile device by the wireless charger during the second wireless transmission of power.

5. The method of claim 1, further comprising comparing the power loss to a threshold to determine that the foreign object is present between the mobile device and the wireless charge.

6. The method of claim 1, wherein the transmit power in the wireless charger is successively reduced until reaching the operating wireless transmit power by decreasing a current in a coil in the wireless charger.

7. The method of claim 1, further comprising maintaining the operating wireless transmit power when the power loss does not exceed the threshold.

8. A non-transitory, tangible computer readable storage medium encoded with computer executable instructions, wherein execution of the computer executable instructions is for:

successively reducing transmit power in the wireless charger until an operating wireless transmit power is reached when a power loss occurring during a wireless transmission of power is caused by magnetic saturation, wherein the magnetic saturation occurs in at least one of the mobile device or the wireless charger, wherein the magnetic saturation is determined to have occurred when a percentage difference between the power loss and a second power loss is not equal to a fixed percentage within a margin of error, wherein the second power loss is determined for a second wireless transmission of power from the wireless charger to the mobile device, and wherein the magnetic saturation is reduced at the operating wireless transmit power; and

disabling charging by the wireless charger when the power loss occurring during the wireless transmission of power is caused by a foreign object present between the mobile device and the wireless charger.

9. The non-transitory, tangible computer readable storage medium of claim 8, wherein execution of the computer executable instructions is further for determining that the foreign object is present between the mobile device and the wireless charger when the power loss exceeds a threshold, wherein the power loss is a difference between the operating wireless transmit power and a power induced in the mobile device by the wireless charger at the operating wireless transmit power.

10. The non-transitory, tangible computer readable storage medium of claim 8, wherein the transmit power in the wireless charger is reduced by decreasing a current in a coil in the wireless charger.

11. The non-transitory, tangible computer readable storage medium of claim 8, wherein the wireless transmission of power comprises a first wireless transmission of power and the second wireless transmission of power, and wherein the power loss is determined for the first wireless transmission of power from the wireless charger to the mobile device.

12. The non-transitory, tangible computer readable storage medium of claim 8, wherein the wireless transmission of power comprises a first wireless transmission of power and the second wireless transmission of power wherein the power loss is a difference between the power measured in the wireless charger during the first wireless transmission of power and a power induced in the mobile device by the wireless charger during the first wireless transmission of power, and wherein the second power loss is a difference between the power measured in the wireless charger during the second wireless transmission of power and a power induced in the mobile device by the wireless charger during the second wireless transmission of power.

13. The non-transitory, tangible computer readable storage medium of claim 8, wherein execution of the computer executable instructions is further for comparing the power loss to a threshold to determine that the foreign object is present between the mobile device and the wireless charger.

14. The non-transitory, tangible computer readable storage medium of claim 8, wherein execution of the computer executable instructions is further for maintaining the operating wireless transmit power when the power loss does not exceed the threshold.

15. A wireless charger comprising:

a primary coil; and

a processor coupled to the primary coil and configured to;

successively reduce transmit power in the wireless charger until an operating wireless transmit power is reached when a power loss occurring during a wireless transmission of power is caused by magnetic saturation, wherein the magnetic saturation occurs in at least one of the mobile device or the wireless charger, wherein the magnetic saturation is determined to have occurred when a percentage difference between the power loss and a second power loss is not equal to a fixed percentage within a margin of error, wherein the second power loss is determined for a second wireless transmission of power from the wireless charger to the mobile device, and wherein the magnetic saturation is reduced at the operating wireless transmit power; and

disable charging by the wireless charger when the power loss occurring during the wireless transmission of power is caused by a foreign object present between the mobile device and the wireless charger.

16. The wireless charger of claim 15, wherein the processor is further configured to determine that the foreign object is present between the mobile device and the wireless charger when the power loss exceeds a threshold, wherein the power loss is a difference between the operating wireless transmit power and a power induced in the mobile device by the wireless charger at the operating wireless transmit power.

17. The wireless charger of claim 15, wherein the wireless transmission of power comprises a first wireless transmission of power and the second wireless transmission of power, and wherein the power loss is determined for the first wireless transmission of power from the wireless charger to the mobile device.

18. The wireless charger of claim 15, wherein the wireless transmission of power comprises a first wireless transmission of power and the second wireless transmission of power, wherein the power loss is a difference between the power measured in the wireless charger during the first wireless transmission of power and a power induced in the mobile device by the wireless charger during the first wireless transmission of power, and wherein the second power loss is a difference between the power measured in the wireless charger during the second wireless transmission of power and a power induced in the mobile device by the wireless charger during the second wireless transmission of power.

19. The wireless charger of claim 15, wherein the processor is further configured to compare the power loss to a threshold to determine that the foreign object is present between the mobile device and the wireless charger.

20. The wireless charger of claim 15, wherein the transmit power in the wireless charger is successively reduced until reaching the operating wireless by decreasing a current in the primary coil in the wireless charger.