Short circuit wake-up system and method for automotive battery while in key-off position

• US 10,033,213 B2
• Filed: 09/30/2014
• Issued: 07/24/2018
• Est. Priority Date: 09/30/2014
• Status: Active Grant

• Current Assignee: CPS Technology Holdings, LLC
• Original Assignee: Johnson Controls Technology Company (Johnson Controls International plc)
• Inventors: Dulle, Ronald J.
• Primary Examiner(s): Grant, Robert
• Assistant Examiner(s): TRISCHLER, JOHN T
• Application Number:
  US14/502,321
• Publication Number:
  US 20160094056A1
• Time in Patent Office: 1,393 Days
• Field of Search: 320126
• CPC Class Codes: B60L 2240/545 Temperature
• CPC Class Codes: B60L 3/0046 relating to electric energy storage systems, e.g. batteries or capacitors
• CPC Class Codes: B60L 3/04 Cutting off the power supply under fault conditions protective devices and circuit arrangements in general H01H; H02H
• CPC Class Codes: B60L 50/64 Constructional details of batteries specially adapted for electric vehicles
• CPC Class Codes: B60L 50/66 Arrangements of batteries
• CPC Class Codes: B60L 58/21 having the same nominal voltage
• CPC Class Codes: G01R 31/006 on road vehicles, e.g. automobiles or trucks testing of ignition installations peculiar to internal combustion engines F02P17/00
• CPC Class Codes: G01R 31/382 Arrangements for monitoring battery or accumulator variables, e.g. SoC
• CPC Class Codes: G01R 31/50 Testing of electric apparatus, lines, cables or components for short-circuits, continuity, leakage current or incorrect line connections testing of sparking plugs H01T13/58
• CPC Class Codes: G01R 31/52 Testing for short-circuits, leakage current or ground faults
• CPC Class Codes: H01M 10/4257 Smart batteries, e.g. electronic circuits inside the housing of the cells or batteries
• CPC Class Codes: H01M 10/4264 with capacitors
• CPC Class Codes: H01M 10/482 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H01M 2220/20 Batteries in motive systems, e.g. vehicle, ship, plane
• CPC Class Codes: H02H 7/18 for batteries; for accumulators
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

The present disclosure includes an automotive battery system including a first battery that couples to an electrical system. Additionally, the first battery includes a first battery chemistry. Further, the automotive battery system includes a second battery coupled in parallel with the first battery and couples to the electrical system. Furthermore, the automotive battery system includes a first switch coupled to a positive terminal of the second battery, which electrically couples or decouples the second battery to or from the electrical system. Moreover, the automotive battery system includes a battery control unit that detects a short circuit condition of the first battery, the second battery, or both and decouples the second battery from the electrical system by opening the first switch upon detecting the short circuit condition.

Claims

1. An automotive battery system to be implemented in an automotive vehicle, comprising:

a first battery configured to supply electrical power to an electrical system of the automotive vehicle when coupled to the electrical system;

a first switch electrically coupled between the first battery and the electrical system, wherein the first switch is configured to electrically couple or decouple the first battery to or from the electrical system;

a wake-up control unit electrically coupled to a first terminal of the first battery, wherein the wake-up control unit is configured to, while the automotive vehicle is in a key-off position;

receive a voltage at the first terminal of the first battery;

determine an instantaneous rate of voltage change based on the voltage at the first terminal during a hibernation mode;

determine whether a short circuit is expected to be present in the automotive battery system based on whether the instantaneous rate of voltage change is greater than a predetermined threshold voltage value; and

provide an activation signal upon determining that the short circuit is expected to be present; and

a battery control unit communicatively coupled to the first switch and the wake-up control unit, wherein the battery control unit is configured to;

enter the hibernation mode upon receiving a key-off indication;

determine a current measured at the first terminal of the first battery upon waking up from the hibernation mode upon receiving the activation signal;

determine whether the short circuit is actually present in the automotive battery system based on whether the current measured at the first terminal is greater than a predetermined threshold current value; and

instruct the first switch to decouple the first battery from the electrical system upon determining that the short circuit condition is actually present.

2. The battery system of claim 1, wherein the wake-up control unit is configured to wake-up the battery control unit via the activation signal, wherein the battery control unit determines that the short circuit is expected to be present while the automotive vehicle is in the key-off position.

3. The battery system of claim 2, wherein, to determine whether the short circuit is expected to be present, the wake-up control unit is configured to:

determine whether the instantaneous rate of voltage change is greater than the predetermined threshold voltage value;

provide the activation signal to a short circuit detection electronics of the battery control unit upon determining that the short circuit is expected to be present when the instantaneous rate of voltage change is greater than the predetermined threshold voltage value; and

provide no activation signal to the short circuit detection electronics of the battery control unit upon determining that the short circuit is not expected to be present when the instantaneous rate of voltage change is less than the predetermined threshold voltage value.

4. The battery system of claim 3, wherein the wake-up control unit comprises an op-amp differentiator configured to manipulate the voltage at the first terminal of the first battery to a voltage representation of the instantaneous rate of voltage change.

5. The battery system of claim 4, wherein the wake-up control unit comprises a comparator configured to:

compare the voltage representation to the predetermined threshold voltage value; and

provide the activation signal to the short circuit detection electronics when the voltage representation is greater than the predetermined threshold voltage value.

6. The battery system of claim 1, comprising a capacitor bank configured to provide sufficient power to operate the battery control unit and the first switch during the short circuit condition.

7. The battery system of claim 6, wherein the capacitor bank comprises a total capacitance of around 500 μ

F.

8. The battery system of claim 6, wherein the capacitor bank is configured to draw less than around 300 μ

A of quiescent current.

9. The battery system of claim 1, comprising:

a second battery configured to supply electrical power to the electrical system when coupled to the electrical system, wherein the first battery comprises a first battery chemistry and the second battery comprises a second battery chemistry different from the first battery chemistry; and

a second switch electrically coupled between the second battery and the electrical system, wherein the second switch is configured to electrically couple or decouple the second battery to the electrical system;

wherein the battery control unit is communicatively coupled to the second switch and configured to instruct the second switch to decouple the second battery from the electrical system upon detecting the short circuit condition is actually present.

10. The battery system of claim 9, wherein second battery chemistry has a higher coulombic efficiency than the first battery chemistry.

11. The battery system of claim 10, wherein:

the first battery chemistry is a lead-acid chemistry; and

the second battery chemistry is a lithium ion chemistry.

12. The battery system of claim 1, wherein the first switch is a bi-stable relay.

13. A method for operating a short circuit detection and protection system of an automotive battery system in an automotive vehicle, comprising:

powering down vehicle system electronics except for a wake-up control unit when the automotive vehicle transitions from a key-on position to a key-off position; and

while the automotive vehicle is in the key-off position;

entering a hibernation mode of short circuit detection electronics upon receiving a key-off indication;

comparing, using the wake-up control unit, an instantaneous rate of voltage change based on a voltage output from a battery module to a predetermined threshold voltage value during the hibernation mode;

providing, using the wake-up control unit, a wake-up signal to short circuit detection electronics when a short circuit is expected to be present based on whether the instantaneous rate of voltage change is greater than the predetermined threshold voltage value;

determining, using the short circuit detection electronics, upon waking up from the hibernation mode once receiving the wake-up signal whether a short circuit condition exists based on whether a current output from the battery module is greater than a predetermined threshold current value; and

instructing a switch electrically coupled between an individual battery within the battery module and a terminal of the battery module when the short circuit detection electronics determines that the short circuit condition exists.

14. The method of claim 13, comprising providing power to the short circuit detection electronics and to the switch via a capacitor bank while the automotive vehicle is in the key-off position.

15. The method of claim 13, wherein determining whether the short circuit condition exist comprises:

determining whether a current measurement indicative of the current output from the battery module is greater than the predetermined threshold current value;

instructing the switch upon determining that the short circuit condition exists when the current measurement is greater than the predetermined threshold current value; and

not instructing the switch upon determining the absence of the short circuit condition when the current measurement is less than the predetermined threshold current value.

16. The method of claim 13, wherein comparing the instantaneous rate of voltage change to the predetermined threshold voltage value comprises:

manipulating the voltage output from the battery module with an op-amp differentiator to output a voltage representation of the instantaneous rate of voltage change; and

comparing the voltage representation to the predetermined threshold voltage value via a comparator that outputs the wake-up signal.

17. The method of claim 13, wherein providing the wake-up signal to the short circuit detection electronics comprises providing a high signal to a clock input of a processor of the short circuit detection electronics.

18. A battery module for use in a vehicle, comprising:

a housing;

a first terminal and a second terminal coupled to the housing;

a first switch disposed in the housing, wherein the first switch is electrically coupled to the second terminal;

a first battery disposed in the housing, wherein the first battery is electrically coupled between the first terminal and the switch;

a battery control unit communicatively coupled to the switch, wherein the battery control unit is configured to control operation of the first battery, a second battery, and the switch upon waking up from the hibernation mode once receiving a wake-up signal from the wake-up control unit, wherein the battery control unit is configured to enter a hibernation mode upon receiving a key-off indication, and wherein the battery control unit is configured to determine whether a short circuit condition exists based on whether a current at the first terminal is greater than a predetermined threshold current value upon receiving the wake-up signal;

a wake-up control unit electrically coupled to the first terminal and the second terminal, wherein the wake-up control unit is configured to, while the vehicle is in a key-off position;

determine whether a short circuit is expected to be present in the automotive battery system based on whether an instantaneous rate of voltage change of a voltage at the first terminal is greater than a predetermined threshold voltage value during the hibernation mode; and

provide the wake-up signal to the battery control unit upon determining that the short circuit is expected to be present to wake-up the battery control unit from the hibernation mode; and

a capacitor bank disposed within the housing and electrically coupled to the battery control unit and the switch, wherein the capacitor bank is configured to provide power used to operate the battery control unit and the switch while the vehicle is in the key-off position after the wake-up control unit provides the wake-up signal to the battery control unit.

19. The battery module of claim 18, wherein the wake-up control unit comprises an op-amp differentiator configured to determine an instantaneous rate of voltage change of the voltage at the first terminal.

20. The battery module of claim 19, wherein the wake-up control unit is configured to provide the wake-up signal to the battery control unit when an output of the op-amp differentiator is greater than a predetermined threshold voltage value.

21. The battery module of claim 18, comprising the second battery disposed in the housing, wherein:

the second battery is electrically coupled between the switch and the first terminal in parallel with the first battery; and

the first battery comprises a first battery chemistry different from a second battery chemistry of the second battery.