Methods, circuits and articles of manufacture for controlling wireless power transfer responsive to controller circuit states

• US 10,038,324 B2
• Filed: 01/06/2015
• Issued: 07/31/2018
• Est. Priority Date: 01/06/2015
• Status: Active Grant

• Current Assignee: Eaton Intelligent Power Limited (Eaton Corporation PLC.)
• Original Assignee: Eaton Intelligent Power Limited (Eaton Corporation PLC.)
• Inventors: Nirantare, Prasanna, Zhao, Tiefu, Pahl, Birger, Kothekar, Milind, Hua, Yahan
• Primary Examiner(s): Fureman, Jared
• Assistant Examiner(s): Yeshaw, Esayas
• Application Number:
  US14/590,452
• Publication Number:
  US 20160197485A1
• Time in Patent Office: 1,302 Days
• CPC Class Codes: H01F 38/14 Inductive couplings for wireless supply or distribution of electric power using inductive coupling H02J50/10
• CPC Class Codes: H02J 50/12 of the resonant type
• CPC Class Codes: H02J 50/80 involving the exchange of data, concerning supply or distribution of electric power, between transmitting devices and receiving devices
• CPC Class Codes: H02J 7/00034 Charger exchanging data with an electronic device, i.e. telephone, whose internal battery is under charge

Abstract

A wireless power transfer circuit can include an input port that can be configured to couple to a power source, an ac excitation circuit having a port coupled to the input port, a resonant circuit coupled to the ac excitation circuit, and a controller circuit that can be configured to operate the ac excitation circuit. The wireless power transfer circuit can operate to inductively transfer power from the resonant circuit and the controller circuit can be configured to change an operating frequency of the ac excitation circuit and change a configuration of the resonant circuit responsive a change in indicated efficiency of the wireless power transfer.

Claims

1. A method of operating a wireless power transfer circuit to provide a wireless power transfer, the wireless power transfer circuit including a transmitter portion comprising an input port configured to couple to a power source, an ac excitation circuit having a port coupled to the input port, a resonant circuit coupled to the ac excitation circuit, and a controller circuit configured to operate the ac excitation circuit, the method comprising:

inductively transferring power from the resonant circuit;

changing an operating frequency of the ac excitation circuit and a configuration of the resonant circuit responsive a change in indicated efficiency of the wireless power transfer; and

transmitting an indication to change a configuration of a resonant circuit included in a receiver portion of the wireless power transfer circuit by adding or removing components to/from the configuration, based on the indicated efficiency of the wireless power transfer.

2. The method of claim 1 further comprising:

selecting the configuration of the resonant circuit included in the receiver portion of the wireless power transfer circuit responsive to the indicated efficiency to provide a new configuration for the resonant circuit included in the receiver portion of the wireless power transfer circuit; and

inductively receiving power from the transmitter portion using the new configuration.

3. The method of claim 1 wherein changing an operating frequency of the ac excitation circuit and changing a configuration of the resonant circuit comprises:

operating the controller circuit in a first operating state including selecting a first operating frequency for the ac excitation circuit and selecting a first configuration for the resonant circuit;

inductively transferring power from the resonant circuit using the first operating state;

transitioning operation of the controller circuit to a second operating state including selecting a second operating frequency for the ac excitation circuit and selecting a second configuration for the resonant circuit responsive to a reduction in the indicated efficiency of the wireless power transfer while in the first operating state; and

inductively transferring power from the resonant circuit using the second operating state.

4. The method of claim 3 further comprising:

adjusting a duty cycle for control of the ac excitation circuit in the second operating state to control an output parameter of the wireless power transfer.

5. The method of claim 3 wherein the reduction in the indicated efficiency of the wireless power transfer is indicated by a change in a duty cycle associated with operation of the ac excitation circuit.

6. The method of claim 5 wherein the change in the duty cycle provides a new duty cycle that is outside a predetermined range for operation of the ac excitation circuit in the first operating state.

7. The method of claim 5 wherein transitioning operation of the controller circuit comprises transitioning the operation of the controller circuit to the second operating state in response to a first change in the duty cycle, wherein the method further comprises:

transitioning operation of the controller circuit to a third operating state including selecting a third operating frequency for the ac excitation circuit and selecting a third configuration for the resonant circuit responsive to a second change in the duty cycle while in the second operating state.

8. The method of claim 7 wherein the second change in the duty cycle provides a new duty cycle that is outside a predetermined range for operation of the ac excitation circuit in the second operating state.

9. The method of claim 7 wherein the second change in the duty cycle provides a new duty cycle that is outside a second predetermined range for operation of the ac excitation circuit in the second operating state.

10. The method of claim 6 wherein transitioning operation of the controller circuit comprises transitioning the operation of the controller circuit to the second operating state in response to a first change in the duty cycle, wherein the method further comprises:

transitioning operation of the controller circuit back to the first operating state responsive to a change in the new duty cycle while in the second operating state.

11. The method of claim 10 wherein the change in the new duty cycle provides a second new duty cycle that is outside the predetermined range when in the second operating state.

12. The method of claim 3 wherein the first operating frequency is less than the second operating frequency and the first configuration has a resonant frequency that is less than that of the second configuration.

13. The method of claim 12, wherein the second configuration for the resonant circuit is provided by removing or adding components to the first configuration for the resonant circuit.

14. A wireless power transfer apparatus comprising:

an input port configured to couple to a power source;

an ac excitation circuit coupled to the input port, the ac excitation circuit configured to operate responsive to a control signal indicating an operating frequency for the ac excitation circuit to convert power from the power source to ac excitation;

a resonant circuit coupled to the ac excitation circuit, the resonant circuit configured to operate responsive to a resonant circuit configuration selection control signal to inductively transfer the ac excitation from the resonant circuit; and

a controller circuit, coupled to the ac excitation circuit and to the resonant circuit, the controller circuit configured to change the operating frequency for the ac excitation circuit using the control signal and configured to change a configuration of the resonant circuit using the resonant circuit configuration selection control signal responsive a change in an indicated efficiency of a wireless power transfer provided by the wireless power transfer apparatus relative to a specified efficiency of the wireless power transfer; and

wherein the wireless power transfer apparatus comprises a transmitter portion configured to transmit the resonant circuit configuration selection control signal to a receiver portion of the wireless power transfer apparatus to change a configuration of a receiver resonant circuit included in receiver portion by adding or removing components to/from the configuration, based on the indicated efficiency.

15. The wireless power transfer apparatus of claim 14 the receiver portion comprising:

the receiver resonant circuit configured to receive the resonant circuit configuration selection control signal to select the configuration of the receiver resonant circuit and configured to inductively receive the ac excitation using the configuration of the receiver resonant circuit.

16. The wireless power transfer apparatus of claim 14 wherein the controller circuit is further configured to operate in a first operating state including selecting a first operating frequency for the ac excitation circuit and selecting a first configuration for the resonant circuit to inductively transfer power from the resonant circuit using the first operating state;

wherein the controller circuit is further configured to, responsive to a reduction in the indicated efficiency of the wireless power transfer while in the first operating state, transition operation of the controller circuit to a second operating state that includes selecting a second operating frequency for the ac excitation circuit and selecting a second configuration for the resonant circuit to inductively transfer power from the resonant circuit using the second operating state.

17. The wireless power transfer apparatus of claim 16 wherein the controller circuit is further configured to adjust a duty cycle for control of the ac excitation circuit in the second operating state to maintain a specified output of the wireless power transfer.

18. The wireless power transfer apparatus of claim 16 wherein the reduction in the indicated efficiency of the wireless power transfer is indicated by a change in a duty cycle associated with operation of the ac excitation circuit.

19. The wireless power transfer apparatus of claim 18 wherein the change in the duty cycle provides a new duty cycle that is outside a predetermined range for operation of the ac excitation circuit in the first operating state.

20. The wireless power transfer apparatus of claim 19 wherein the controller circuit is configured to transition to the second operating state in response to a first change in the duty cycle, wherein the controller circuit is further configured to transition back to the first operating state responsive to a change in the new duty cycle while in the second operating state.

21. The wireless power transfer apparatus of claim 20 wherein the change in the new duty cycle provides a second new duty cycle that is outside the predetermined range when in the second operating state.

22. The wireless power transfer apparatus of claim 16 wherein the first operating frequency is less than the second operating frequency and the first configuration has a resonant frequency that is less than that of the second configuration.

23. The wireless power transfer apparatus of claim 22, wherein the resonant circuit is configured to remove or add components to the first configuration for the resonant circuit responsive to the resonant circuit configuration selection control signal.