Electrical drain test system and method

• US 10,041,988 B2
• Filed: 06/12/2015
• Issued: 08/07/2018
• Est. Priority Date: 11/04/2014
• Status: Active Grant

• Current Assignee: Grosch, LLC
• Original Assignee: Grosch, LLC
• Inventors: Grossi, Briant
• Primary Examiner(s): ALLGOOD, ALESA M
• Application Number:
  US14/738,662
• Publication Number:
  US 20160124033A1
• Time in Patent Office: 1,152 Days
• CPC Class Codes: G01R 31/007 using microprocessors or computers
• CPC Class Codes: G01R 31/2632 for testing diodes
• CPC Class Codes: G01R 31/2825 in household appliances or professional audio/video equipment testing LAN's H04L43/50; testing TV systems H04N17/00; testing loudspeakers H04R29/00
• CPC Class Codes: G01R 31/3277 of low voltage devices, e.g. domestic or industrial devices, such as motor protections, relays, rotation switches
• CPC Class Codes: G01R 31/50 Testing of electric apparatus, lines, cables or components for short-circuits, continuity, leakage current or incorrect line connections testing of sparking plugs H01T13/58
• CPC Class Codes: G01R 31/52 Testing for short-circuits, leakage current or ground faults

Abstract

Electrical drain test systems and methods are disclosed. An example electrical drain test device includes a battery interface design with electrical cables to connect in-line with a battery and an electrical system under test. The example electrical drain test device also includes a battery disconnect switch. The switch has a first position to electrically connect the battery and the electrical system. The switch also has a second position to electrically connect the electrical system under test to the battery through a test circuit to test the electrical system under test for parasitic drain. The example electrical drain test device includes an output device to output a conclusive pass/fail result of the test of the electrical system by analyzing current curves through predetermined criteria programmed into the device.

Claims

1. An electrical drain test device, comprising:

an electrical connection configured to be connected in series with a battery and an electrical system under test;

a test circuit configured to test for parasitic drain in the electrical system under test, the test circuit operating in a first mode and a second mode, the first mode passes when measured current is less than a first mode current threshold and time is greater than a first mode time threshold, and the first mode fails when measured current is over a fast fail limit for a predetermined rate;

wherein if the first mode is indeterminate and does not pass or fail, then the test circuit continues testing in the second mode;

wherein in the second mode, the testing fast passes when measured current is under a fast fail limit, the testing full passes when measured current is less than a second mode current threshold and time is greater than a second mode time threshold, and the testing fails when accrued time from beginning of testing exceeds threshold time over a surge current limit; and

an output device to output a result of the test of the electrical system.

2. The device of claim 1, further comprising a diagnostic test circuit to aid with further diagnosis and repair of the electrical system under test.

3. The device of claim 1, further comprising a battery disconnect switch operable between a first position and a second position for continuous provision of electrical current in the first position between the battery and the electrical system, and in the second position between the electrical system to the battery through a test circuit to test the electrical system for parasitic drain.

4. The device of claim 1, further comprising a two-terminal universal battery connection with adapter for both top post and side mount.

5. The device of claim 1, further comprising a network interface to provide current and historical charts to a data store of charts for comparison and diagnostics.

6. The device of claim 1, wherein the test circuit starts the test of the electrical system in the first mode, the first mode having a fast pass or fast fail and wherein the test circuit stops the test of the electrical system in response to detecting a fast pass or fast fail and the output device outputs the results of the fast pass or fast fail.

7. The device of claim 6, wherein the first mode passes when measured current is less than a first mode current threshold and time is greater than a first mode time threshold.

8. The device of claim 6, wherein the first mode fails when measured current is over a fast fail limit for a predetermined rate.

9. The device of claim 6, wherein the test circuit continues the test of the electrical system in the second mode, the second mode having a fast pass, a full test pass or full test fail, and a surge fail.

10. An electrical drain test device, comprising:

electrical cables to connect in series with a battery and an electrical system under test;

a battery disconnect switch having a first position to electrically connect the battery and the electrical system, the switch having a second position to electrically connect the electrical system under test to the battery through a test circuit to test the electrical system under test for parasitic drain in the electrical system under test, the test circuit operating in a first mode and a second mode, the first mode passes when measured current is less than a first mode current threshold and time is greater than a first mode time threshold, and the first mode fails when measured current is over a fast fail limit for a predetermined rate, wherein if the first mode is indeterminate and does not pass or fail, then the test circuit continues testing in the second mode;

wherein in the second mode, the testing fast passes when measured current is under a fast fail limit, the testing passes when measured current is less than a second mode current threshold and time is greater than a second mode time threshold, and the testing fails when accrued time from beginning of testing exceeds threshold time over a surge current limit; and

an output device to output a result of the test of the electrical system.

11. The device of claim 10, wherein the test circuit starts the test of the electrical system under test in the first mode, the first mode having a fast pass or fast fail, wherein the test circuits stops the test of the electrical system in response to detecting a fast pass or fast fail and the output device outputs the results of the fast pass or fast fail.

12. The device of claim 11, wherein the first mode passes when measured current is less than the first mode current threshold and time is greater than a first mode time threshold, and the first mode fails when measured current is over a fast fail limit for a predetermined rate.

13. The device of claim 11, wherein the test circuit continues the test of the electrical system under test in the second mode, the second mode having a fast pass, a full test pass or full test fail, and a surge fail.

14. The device of claim 13, wherein the second mode passes when measured current is less than a second mode current threshold and time is greater than a second mode time threshold, and wherein the second mode fails when measured current is greater than a second mode current threshold and time is greater than a second mode time threshold.

15. An electrical drain test method, comprising:

testing an electrical system for parasitic drain by an automated testing device, the automated testing device operating in a first mode and a second mode, the first mode passes when measured current is less than a first mode current threshold and time is greater than a first mode time threshold, and the first mode fails when measured current is over a fast fail limit for a predetermined rate, wherein if the first mode is indeterminate and does not pass or fail, then the automated testing device continues testing in the second mode;

wherein in the second mode, the testing fast passes when measured current is under a fast fail limit, the testing passes when measured current is less than a second mode current threshold and time is greater than a second mode time threshold, and the testing fails when accrued time from beginning of testing exceeds threshold time over a surge current limit;

outputting a result of the test of the electrical system; and

outputting a secondary diagnostics feature to aid in continuing diagnosis and repair of the electrical test system.

16. The method of claim 15, further comprising:

starting testing of the electrical system in a first mode having a fast pass or fast fail, wherein the first mode passes when measured current is less than a first mode current threshold and time is greater than a first mode time threshold, and wherein the first mode fails when measured current is over a fast fail limit for a predetermined rate; and

stopping testing of the electrical system in response to detecting a fast pass or fast fail and the output device outputs the results of the fast pass or fast fail.

17. The method of claim 16, further comprising continuing testing of the electrical system in the second mode having a fast pass or fast fail, and a full pass or full fail, and a surge fail.