Decentralized energy management in automated industrial installations using self-organizing networks

• US 10,044,194 B2
• Filed: 08/17/2011
• Issued: 08/07/2018
• Est. Priority Date: 08/17/2011
• Status: Active Grant

• Current Assignee: Siemens AG
• Original Assignee: Siemens AG
• Inventors: Graf, Rene, Konopka, Frank
• Primary Examiner(s): Ali, Mohammad
• Assistant Examiner(s): Lindsay, Bernard G
• Application Number:
  US14/239,466
• Publication Number:
  US 20140180492A1
• Time in Patent Office: 2,547 Days
• Field of Search: None
• CPC Class Codes: G05B 19/41865 characterised by job scheduling, process planning, material flow
• CPC Class Codes: G05B 2219/32021 Energy management, balance and limit power to tools
• CPC Class Codes: H02J 2310/58 The condition being electrical
• CPC Class Codes: H02J 3/14 by switching loads on to, or off from, network, e.g. progressively balanced loading
• CPC Class Codes: H02J 4/00 Circuit arrangements for mains or distribution networks not specified as ac or dc
• CPC Class Codes: Y02B 70/3225 Demand response systems, e.g. load shedding, peak shaving
• CPC Class Codes: Y02P 70/10 Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
• CPC Class Codes: Y02P 80/10 Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
• CPC Class Codes: Y04S 20/222 Demand response systems, e.g. load shedding, peak shaving

Abstract

Method for anticipatory regulation of energy flows in an electrical supply grid of an automation installation, which includes a number of connecting devices that are connected to the electrical supply grid, wherein the connecting devices exchange information with respect to their energy requirements or their energy supply among one another and the connecting devices exchange energy among one another based on the information.

Claims

1. A method for proactively regulating energy flows in an electrical supply network of an automated industrial production plant comprising a conveying installation including workstations interconnected by conveyor belts and having a plurality of connecting devices which are each connected to the supply network, and a plurality of the connecting devices of the conveying installation having an electric motor serving as a generator or as an electric drive, wherein depending on an operating mode of the electric motor, the plurality of connecting devices of the conveying installation exchange information with respect to their energy requirement or their energy supply with one another, the method comprising:

exchanging, among the plurality of connecting devices of the automated industrial production plant comprising the conveying installation including the workstations, information on an expected variation over time of an energy requirement or energy supply of the plurality of connecting devices of the conveying installation; and

exchanging, among the plurality of connecting devices of the automated industrial production plant comprising the conveying installation including the workstations, energy based on the expected variation over time of the energy requirement or energy supply information;

wherein the information is formed as broadcast messages in accordance with the PROFINET standard;

wherein each of the plurality of connecting devices of the automated industrial production plant comprising the conveying installation including the workstations serves as one of (i) an energy consumer, (ii) an energy producer and (iii) an energy store;

wherein energy flows are regulated such that an energy requirement of energy consumers is covered primarily by an energy supply of energy producers;

wherein the energy supply of the energy producer is fed directly to the energy consumer without being temporarily stored; and

wherein the plurality of connecting devices of the automated industrial production plant comprising the conveying installation including the workstations form a self-organizing device network which functions without a central coordinating energy control unit.

2. The method as claimed in claim 1, wherein data protocols without specification of an addressee are used for the information exchange.

3. The method as claimed in claim 1, wherein the self-organizing device network is subdivided into subnetworks;

wherein the plurality of connecting devices of a subnetwork exchange information and energy with one another; and

wherein the subnetworks exchange information and energy with one another.

4. The method as claimed in claim 1, wherein the electrical supply network is connected to an external supply network which balances a time-dependent difference between a specified energy requirement and a specified energy supply of all connecting devices of the plurality of connecting devices of the automated industrial production plant comprising the conveying installation including the workstations.

5. The method as claimed in claim 4, wherein the energy flows are regulated such that the time-dependent difference between a time-dependently specified energy requirement and a time-dependently specified energy supply of all connecting devices of the plurality of connecting devices of the automated industrial production plant comprising the conveying installation including the workstations is constant.

6. The method as claimed in claim 4, wherein the energy flows are regulated such that the time-dependent difference between a time-dependently specified energy requirement and a time-dependently specified energy supply of all connecting devices of the plurality of connecting devices of the conveying installation including the automated industrial production plant comprising the workstations is minimized on average over time.

7. The method as claimed in claim 5, wherein the energy flows are regulated such that the time-dependent difference between a time-dependently specified energy requirement and a time-dependently specified energy supply of all connecting devices of the plurality of connecting devices of the automated industrial production plant comprising the conveying installation including the workstations is minimized on average over time.

8. The method as claimed in claim 1, wherein at least one connecting device of the plurality of connecting devices of the automated industrial production plant comprising the conveying installation including the workstations serves as one of (i) an energy consumer, (ii) an energy producer or (iii) an energy store, depending on an operational status of the connecting device.

9. An energy regulation system of an automated industrial production plant comprising a conveying installation including workstations interconnected by conveyor belts, an electrical supply network, and a plurality of connecting devices within the automated industrial production plant comprising the conveying installation including the workstations which are each connected to the supply network, wherein a plurality of the connecting devices of the automated industrial production plant comprising the conveying installation including the workstations include an electric motor which serves as a generator or an electric drive, depending on an operating mode of the electric motor, the plurality of connecting devices of the automated industrial production plant comprising the conveying installation including the workstations exchange information with respect to their energy requirement or their energy supply with one another, wherein the energy regulation system is configured to proactively regulate energy flows in the electrical supply network of the conveying installation having the plurality of connecting devices which are each connected to the supply network, wherein the information is formed as broadcast messages in accordance with the PROFINET standard;

wherein each of the plurality of connecting devices of the automated industrial production plant comprising the conveying installation including the workstations serves as one of (i) an energy consumer, (ii) an energy producer and (iii) an energy store;

wherein energy flows are regulated such that an energy requirement of energy consumers is covered primarily by an energy supply of energy producers;

wherein the energy supply of the energy producer is fed directly to the energy consumer without being temporarily stored; and

wherein the plurality of connecting devices of the automated industrial production plant comprising the conveying installation including the workstations form a self-organizing device network which functions without a central coordinating energy control unit.

10. An automated industrial production plant comprising a conveying installation including workstations interconnected by conveyor belts, an electrical supply network, and a plurality of connecting devices which are each connected to the supply network, a plurality of the connecting devices of the automated industrial production plant comprising the conveying installation including the workstations include an electric motor which serves as a generator or as an electric drive, depending on an operating mode of the electric motor, and the plurality of connecting devices of the automated industrial production plant comprising the conveying installation including the workstations exchange information with respect to their energy requirement or their energy supply with one another, and an energy regulation system having the electrical supply network and the plurality of connecting devices of the conveying installation which are each connected to the supply network, the energy regulation system being configured for proactive regulation of energy flows in the electrical supply network of the conveying installation having the plurality of connecting devices of the conveying installation which are each connected to the supply network;

wherein the information is formed as broadcast messages in accordance with the PROFINET standard;

wherein each of the plurality of connecting devices of the automated industrial production plant comprising the conveying installation including the workstations serves as one of (i) an energy consumer, (ii) an energy producer and (iii) an energy store;

wherein energy flows are regulated such that an energy requirement of energy consumers is covered primarily by an energy supply of energy producers;

wherein the energy supply of the energy producer is fed directly to the energy consumer without being temporarily stored; and

wherein the plurality of connecting devices of the automated industrial production plant comprising the conveying installation including the workstations form a self-organizing device network which functions without a central coordinating energy control unit.

11. The automated industrial production plant as claimed in claim 10, further comprising:

a logistics installation constructed from conveyor belt segments;

wherein the conveyor belt segments are connected as connecting devices to the supply network; and

wherein the conveyor belt segments serve as energy consumers or as energy producers, depending on an operational status of the conveyor belt segments.

12. The automated industrial production plant as claimed in claim 11, wherein the conveyor belt segments include light barriers and are configured such that a conveyor belt segment is started up only when an object reaches a corresponding conveyor belt segment;

and

wherein the corresponding conveyor belt segment is switched to an energy recovery mode as soon as the object again leaves the corresponding conveyor belt segment.