System and method for electrosurgical conductive gas cutting for improving eschar, sealing vessels and tissues

• US 10,052,146 B2
• Filed: 11/02/2011
• Issued: 08/21/2018
• Est. Priority Date: 11/02/2010
• Status: Active Grant

• Current Assignee: US Patent Innovations, LLC
• Original Assignee: US Patent Innovations, LLC
• Inventors: Canady, Jerome, Vieira, Edson, Vieira, Nicholas, Wiley, Kimberly
• Primary Examiner(s): Peffley, Michael
• Application Number:
  US13/882,010
• Publication Number:
  US 20130296846A1
• Time in Patent Office: 2,484 Days
• Field of Search: None
• CPC Class Codes: A61B 18/042 using additional gas becoming plasma
• CPC Class Codes: A61B 2018/00607 Coagulation and cutting with the same instrument
• CPC Class Codes: A61N 1/44 Applying ionised fluids ion generators H01J37/00

Abstract

An electrosurgical method and device for simultaneously cutting and coagulating tissue with an electrosurgical device having an electrode and a channel wherein said channel has a port near a proximal end of said electrode, wherein the method comprises the steps of causing an inert gas to flow through said channel and exit said port, applying high-frequency energy to said electrode while said inert gas flows through said channel, wherein said high-frequency energy applied to said electrode continuously plasmatizes inert gas exiting said port, initiating an electrical discharge from said electrode through said continuously plasmatized inert gas to said tissue, cutting tissue with said electrode, maintaining said electrical discharge from said electrode through said plasmatized inert gas while cutting tissue with said electrode to cause coagulation of said tissue simultaneously with said cutting.

Claims

1. An electrosurgical method for simultaneously cutting and coagulating tissue with an electrosurgical system having a generator, a source of pressurized inert gas, and an electrosurgical attachment having a channel and an electrode extending through said channel wherein said channel has a port near a distal end of said electrode for directing a gas onto said distal end of said electrode, the method comprising the steps of:

causing an inert gas to flow through said channel around said electrode and exit said port, said gas exiting said port being directed onto said distal end of said electrode;

applying high-frequency energy to said electrode while said gas flows through said channel, wherein said high-frequency energy applied to said electrode continuously plasmatizes gas in said channel;

initiating an electrical discharge from said electrode to said target tissue through continuously plasmatized gas exiting said port by placing said electrode within 1 cm of said target tissue;

cutting tissue with said electrode by touching a distal end of said electrode to tissue to be cut; and

maintaining said electrical discharge from said electrode to said target tissue through said plasmatized gas while cutting tissue with said electrode to cause coagulation of target tissue adjacent to but not touching said distal end of said electrode simultaneously with said cutting.

2. The electrosurgical method of claim 1, wherein said step of applying high-frequency energy to said electrode comprises applying 20-40 W of power to said electrode and wherein step of causing a gas to flow through said channel comprises causing an inert gas to flow through said channel at a flow rate of 5 L/min.

3. The electrosurgical method of claim 1 wherein said step of applying high-frequency energy to said electrode comprises applying 70-100 W of power to said electrode and wherein step of causing a gas to flow through said channel comprises causing an inert gas to flow through said channel at a flow rate of 1-3 L/min.

4. The electrosurgical method of claim 1 wherein step of applying high-frequency energy to said electrode comprises applying 50-70 W of power to said electrode and wherein step of causing a gas to flow through said channel comprises causing an inert gas to flow through said channel at a flow rate of 7 L/min.

5. The electrosurgical method of claim 1, wherein said electrosurgical generator has a cut mode comprising a repeating voltage waveform and a coag mode comprising a varying voltage waveform, and wherein said step of applying high-frequency energy to said electrode comprises activating said electrosurgical generator in said cut mode.

6. The electrosurgical method of claim 5, wherein said repeating voltage waveform comprises a sinusoidal waveform having alternate positive and negative sections of approximately equal amplitudes.

7. The electrosurgical method of claim 1, wherein said electrode comprises a tungsten wire.

8. The electrosurgical method of claim 1, wherein said inert gas exits said port in a direction substantially parallel to said electrode.

9. The electrosurgical method of claim 1, wherein a portion of said channel adjacent said port in said channel is at an angle of 45°

to 60°

to a surface of target tissue.

10. The electrosurgical method of claim 1, wherein the simultaneously cutting and coagulating causes a depth of injury of less than 1.5 mm to said tissue.

11. The electrosurgical method of claim 1, wherein the simultaneously cutting and coagulating causes a diameter of injury of less than 7.0 mm to said tissue.

12. An electrosurgical device comprising:

means for initiating an electrical discharge from an electrode through continuously plasmatized inert gas to tissue; and

means for simultaneously cutting tissue with an energized electrode and coagulating said tissue by maintaining said electrical discharge from said electrode through said plasmatized inert gas while cutting said tissue with said energized electrode.

13. The electrosurgical device according to claim 12, wherein said means for simultaneously cutting tissue and coagulating said tissue using a plasmatized inert gas comprises:

a housing having an opening at a distal end;

an electrode extending from said distal end of said housing;

a channel within said housing, said channel having a port adjacent said electrode;

means for causing an inert gas to flow through said channel and exit said port; and

means for applying high-frequency energy to said electrode while said inert gas flows through said channel, wherein said high-frequency energy applied to said electrode continuously plasmatizes inert gas exiting said port.

14. The electrosurgical device according to claim 13, further comprising telescoping nozzle connected to said housing, wherein said telescoping nozzle is adjustable to change a length of said electrode extending from said housing.

15. The electrosurgical device of claim 14, wherein the electrode extends 2-25 mm from said telescoping nozzle.

16. The electrosurgical device of claim 12, wherein said inert gas comprises argon.

17. An electrosurgical device comprising:

a housing;

a channel in said housing;

a port at a proximate end of said channel for connecting said channel to a source of pressurized inert gas;

a port at a distal end of said channel for discharging inert gas flowing through said channel;

an electrode, extending through said channel in said housing, wherein a portion of said electrode extends from a distal end of said housing;

a connector for connecting a proximal end of said electrode to an electrosurgical generator;

controls for initiating a flow of an inert gas through said channel around said electrode and applying high-frequency electrical energy from said electrosurgical generator to said electrode, wherein said controls include a plasma cut mode configured to apply electrical energy to said electrode to plasmatize gas within said channel and maintain an electrical discharge from said electrode through plasmatized inert gas being discharged from said channel while cutting tissue with said electrode to cause coagulation of tissue adjacent to tissue being cut simultaneously with said cutting.

18. The electrosurgical device of claim 17, wherein said controls comprise three buttons in said housing for allowing operating the device in a cut mode, a conventional coagulation mode, an argon plasma coagulation mode, and said plasma cut mode.

19. The electrosurgical device of claim 17, wherein said controls comprise a footswitch for allowing operating the device in a cut mode, a conventional coagulation mode, an argon plasma coagulation mode, and said plasma cut mode.