Deep brain stimulation lead

• US 10,065,031 B2
• Filed: 09/30/2016
• Issued: 09/04/2018
• Est. Priority Date: 08/27/2014
• Status: Active Grant

• Current Assignee: Aleva Neurotherapeutics
• Original Assignee: Aleva Neurotherapeutics
• Inventors: Mercanzini, Andre, Jordan, Alain, Michalis, Alexandre, Boers, Marc, Dransart, Alain
• Primary Examiner(s): Layno, Carl H
• Assistant Examiner(s): Morales, Jon Eric C
• Application Number:
  US15/281,468
• Publication Number:
  US 20170028191A1
• Time in Patent Office: 704 Days
• Field of Search: 600300, 600377-378, 607 2, 607 45
• CPC Class Codes: A61B 5/24 Detecting, measuring or recording bioelectric or biomagnetic signals of the body or parts thereof
• CPC Class Codes: A61B 5/6868 Brain
• CPC Class Codes: A61B 6/12 Arrangements for detecting or locating foreign bodies
• CPC Class Codes: A61N 1/0534 Electrodes for deep brain stimulation
• CPC Class Codes: A61N 1/0551 Spinal or peripheral nerve electrodes
• CPC Class Codes: H05K 1/118 specially for flexible printed circuits, e.g. using folded portions

Abstract

The present disclosure discusses a system and methods for a deep brain stimulation lead. More particularly, the disclosure discusses a stimulation lead that includes one or more silicon based barrier layers within a MEMS film. The silicon based barrier layers can improve device reliability and durability. The silicon based barrier layers can also improve adhesion between the layers of the MEMS film.

Claims

1. A neurological lead, comprising:

a first polymeric layer;

a metal layer disposed on the first polymeric layer, the metal layer comprising;

a plurality of electrodes;

a plurality of periphery traces, each of the plurality of periphery traces at least partially encircling a perimeter of a respective one of the plurality of electrodes; and

at least two connection points coupling each of the plurality of periphery traces to a respective one of the plurality of electrodes; and

a second polymeric layer disposed on the plurality of periphery traces.

2. The neurological lead of claim 1, comprising:

a plurality of traces, each of the plurality of traces coupling a respective one of the plurality of periphery traces to a respective one of a plurality of contact pads.

3. The neurological lead of claim 1, comprising:

a planar formed, cylindrical film comprising a distal end and a proximal end.

4. The neurological lead of claim 3, comprising:

a ribbon cable extending from the distal end of the planar formed, cylindrical film into a lumen defined by the planar formed, cylindrical film.

5. The neurological lead of claim 1, comprising:

a second metal layer at least partially disposed over a surface of each of the plurality of electrodes.

6. The neurological lead of claim 5, wherein the second metal layer comprises gold and the metal layer comprises at least one of one of platinum, iridium oxide, and titanium.

7. The neurological lead of claim 1, comprising:

a first silicon based barrier layer at least partially disposed over the first polymeric layer; and

a second silicon based barrier layer at least partially disposed over the metal layer and the first silicon based barrier layer, the second silicon based barrier layer defining a first plurality of through-holes.

8. The neurological lead of claim 7, wherein the first and second silicon based barrier layers comprise at least one of Silicon Nitride, Silicon Oxide, Silicon Carbide, Polysilicon, Amorphous-Silicon, Titanium Dioxide, and Titanium III Oxide.

9. The neurological lead of claim 1, wherein the at least two connection points are coupled to opposite edges of the respective one of the plurality of electrodes.

10. The neurological lead of claim 1, comprising:

a plurality of connection points coupled to an edge of the respective one of the plurality of electrodes.

11. A method, comprising:

disposing a metal layer on a first polymeric layer;

forming, in the metal layer, a plurality of electrodes, a plurality of periphery traces, wherein each of the plurality of periphery traces at least partially encircling a perimeter of a respective one of the plurality of electrodes, and at least two connection points coupling each of the plurality of periphery traces to a respective one of the plurality of electrodes; and

disposing a second polymeric layer on the plurality of periphery traces.

12. The method of claim 11, comprising:

forming, in the metal layer, a plurality of traces, each of the plurality of traces coupling a respective one of the plurality of periphery traces to a respective one of a plurality of contact pads.

13. The method of claim 11, comprising:

rolling a film comprising the first polymeric layer, the metal layer, and the second polymeric layer.

14. The method of claim 13, comprising:

etching a ribbon cable in the film; and

extending the ribbon cable into a lumen defined by the rolled film.

15. The method of claim 11, comprising:

disposing a second metal layer at least partially over a surface of each of the plurality of electrodes.

16. The method of claim 15, wherein the second metal layer comprises gold and the metal layer comprises at least one of one of platinum, iridium oxide, and titanium.

17. The method of claim 11, comprising:

disposing a first silicon based barrier layer at least partially over the first polymeric layer; and

disposing a second silicon based barrier layer at least partially over the metal layer and the first silicon based barrier layer, the second silicon based barrier layer defining a first plurality of through-holes.

18. The method of claim 17, wherein the first and second silicon based barrier layers comprise at least one of Silicon Nitride, Silicon Oxide, Silicon Carbide, Polysilicon, Amorphous-Silicon, Titanium Dioxide, and Titanium III Oxide.

19. The method of claim 11, wherein the at least two connection points are coupled to opposite edges of the respective one of the plurality of electrodes.