Golf club assembly and golf club with sole plate

• US 10,071,294 B2
• Filed: 02/27/2015
• Issued: 09/11/2018
• Est. Priority Date: 07/27/2009
• Status: Active Grant

• Current Assignee: Karsten Manufacturing Corporation
• Original Assignee: Karsten Manufacturing Corporation
• Inventors: Oldknow, Andrew G. v., Boyd, Robert M., Brown, Kenneth W.
• Primary Examiner(s): Hunter, Alvin
• Application Number:
  US14/634,265
• Publication Number:
  US 20150165287A1
• Time in Patent Office: 1,292 Days
• Field of Search: 473324-350
• CPC Class Codes: A63B 2209/00 Characteristics of used materials
• CPC Class Codes: A63B 53/0433 with special sole configurations
• CPC Class Codes: A63B 53/0466 wood-type
• CPC Class Codes: A63B 53/047 iron-type
• CPC Class Codes: A63B 60/54 with means for damping vibrations

Abstract

A golf club head has a body member and a sole plate member where each form a portion of the sole surface of the golf club head. A layer of resilient material is disposed between body member and the sole plate member.

Claims

1. A golf club head comprising:

a body member;

a sole plate suspended from the body member, a rear end of the sole plate extending rearwardly from the body member such that a top surface, a bottom surface, and a rear surface of the rear end are exposed to an exterior of the golf club head;

wherein the sole plate and the body member each form a portion of a sole surface of the golf club head;

a layer of resilient material disposed between the body member and the sole plate, the resilient material serving to suspend the sole plate from the body member;

wherein the body member comprises a first engaging member and the sole plate comprises a second engaging member, wherein the first engaging member and the second engaging member are configured to interlock with one another with the resilient material positioned therebetween;

wherein the interlocking of the first engaging member and the second engaging member prevents the sole plate from moving substantially in a front-to-rear direction with respect to the body member; and

wherein the resilient material includes a substantially vertical portion that extends downwardly from a substantially horizontal portion that extends rearwardly.

2. The golf club head of claim 1, wherein the resilient material is urethane.

3. The golf club head of claim 1, wherein the resilient material is an elastomer.

4. The golf club head of claim 1, wherein the body member is a cavity-backed member.

5. The golf club head of claim 1, wherein a weight of the sole plate is between approximately 12% and approximately 30% of a total weight of the golf club head.

6. The golf club head of claim 1, wherein the resilient material is a continuous piece of material.

7. The golf club head of claim 1, wherein the body member contains a hosel.

8. A golf club head comprising:

a body member,

a sole plate suspended from the body member, and

a resilient material disposed between the body member and the sole plate configured to allow the sole plate to vibrate in a manner to cancel some of the vibrations of the body member when striking a golf ball;

wherein the sole plate and the body member each form of a portion of a sole surface of the golf club head;

wherein the body member comprises a first engaging member and the sole plate comprises a second engaging member, wherein the first engaging member and the second engaging member are configured to interlock with one another with the resilient material positioned therebetween;

wherein the interlocking of the first engaging member and the second engaging member prevents the sole plate from moving substantially in a front-to-rear direction with respect to the body member; and

wherein the resilient material includes a substantially vertical portion that extends downwardly from a substantially horizontal portion that extends rearwardly.

9. The golf club head of claim 8, wherein the resilient material secures the sole plate to the body member.

10. The golf club head of claim 8, wherein a weight of the sole plate is between approximately 12% and 30% of a total weight of the golf club head.

11. The golf club head of claim 8, wherein a total golf club head weight is between 200 and 330 grams.

12. The golf club head of claim 8, wherein the resilient material is a continuous piece of material.

13. The golf club head of claim 8,

wherein the body member includes a first vertical engaging surface and a first horizontal engaging surface, wherein the first vertical engaging surface and the first horizontal engaging surface are adjacent to one another;

and

wherein the sole plate includes a second vertical engaging surface and a second horizontal engaging surface, wherein the second vertical engaging surface and the second horizontal engaging surface are adjacent to one another;

wherein the substantially vertical portion of the resilient material is disposed between the first vertical engaging surface and the second vertical engaging surface and the substantially horizontal portion of the resilient layer is disposed between the first horizontal engaging surface and the second engaging horizontal surface.

14. The golf club head of claim 8, wherein the body member contains a hosel.

15. A golf club head comprising:

a body member containing a face, a hosel, and at least a first engaging surface and a second engaging surface,

wherein the first and second engaging surfaces of the body member are adjacent to one another;

a sole plate suspended from the body member, containing at least a first and a second engaging surface, a rear end of the sole plate extending rearwardly from the body member such that at least a portion of a top surface, a bottom surface, and a rear surface of the rear end are exposed to an exterior of the golf club head,

wherein the first and second engaging surfaces of the sole plate are adjacent to one another;

wherein the sole plate and the body member each form of a portion of a sole surface of the golf club head;

wherein the body member and the sole plate interlock, wherein the first engaging surface of the body member is configured to engage with the first engaging surface of the sole plate;

wherein the interlocking of the body member and the sole plate prevents the sole plate from moving substantially in a front-to-rear direction with respect to the body member;

a layer of resilient material disposed between the first and the second engaging surfaces of the body member and first and the second engaging surfaces of the sole plate, the resilient material serving to suspend the sole plate from the body member; and

wherein the resilient material includes a substantially vertical portion that extends downwardly from a substantially horizontal portion that extends rearwardly.

16. The golf club head of claim 15, wherein the resilient material is a continuous piece of material.

17. The golf club head of claim 15, wherein the first engaging surface of the body member is substantially parallel to the first engaging surface of the sole plate;

and

wherein the second engaging surface of the body member is substantially parallel to the second engaging surface of the sole plate.

18. The golf club head of claim 15, wherein the first engaging surface of the body member and the first engaging surface of the sole plate are substantially perpendicular to a bottom surface of the golf club head;

and

wherein the second engaging surface of the body member and the second engaging surface of the sole plate are substantially parallel to the bottom surface of the golf club head.