Locking arrangements for detachable shaft assemblies with articulatable surgical end effectors

• US 10,085,748 B2
• Filed: 12/18/2014
• Issued: 10/02/2018
• Est. Priority Date: 12/18/2014
• Status: Active Grant

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon, LLC (Johnson & Johnson)
• Inventors: Morgan, Jerome R., Baxter, III, Chester O., Shelton, IV, Frederick E., Knight, Gary W.
• Primary Examiner(s): Gerrity, Stephen F
• Assistant Examiner(s): Kotis, Joshua
• Application Number:
  US14/575,148
• Publication Number:
  US 20160174976A1
• Time in Patent Office: 1,384 Days
• Field of Search: None
• CPC Class Codes: A61B 17/072 for applying a row of staples in a single action , e.g. the staples being applied simultaneously
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 2017/00398 using powered actuators, e.g. stepper motors, solenoids
• CPC Class Codes: A61B 2017/00407 Ratchet means
• CPC Class Codes: A61B 2017/0046 with a releasable handle; with handle and operating part separable for prosthetic joint-implanting tools A61F2/4603
• CPC Class Codes: A61B 2017/00473 Distal part, e.g. tip or head A61B2017/00464 takes precedence
• CPC Class Codes: A61B 2017/00477 Coupling A61B2017/0046 takes precedence
• CPC Class Codes: A61B 2017/00734 battery operated
• CPC Class Codes: A61B 2017/07271 characterised by its cartridge
• CPC Class Codes: A61B 2017/07285 characterised by its cutter
• CPC Class Codes: A61B 2017/2927 the angular position of the head being adjustable with respect to the shaft
• CPC Class Codes: A61B 2017/2946 Locking means
• CPC Class Codes: A61B 34/30 Surgical robots

Abstract

A surgical instrument. In one form, the surgical instrument includes a housing that has an interchangeable shaft assembly removably attached thereto. The interchangeable shaft assembly includes an elongate shaft that has a surgical end effector operably coupled thereto for selective articulation relative to the elongate shaft. An articulation system is configured to selectively apply articulation motions to the surgical end effector when the articulation system is in an actuated orientation. A locking arrangement prevents detachment of the interchangeable shaft assembly from the housing when the articulation system is in the actuated orientation.

Claims

1. A surgical instrument comprising:

a housing;

an interchangeable shaft assembly removably attached to said housing and comprising an elongate shaft;

a surgical end effector operably coupled to said elongate shaft for selective articulation relative thereto;

an articulation system configured to selectively apply articulation motions to said surgical end effector when said articulation system is in an actuated orientation, wherein said articulation system comprises;

an articulation actuator movably supported on said interchangeable shaft assembly and being selectively movable between an unactuated orientation wherein said surgical end effector is in an unarticulated orientation and a plurality of actuated orientations wherein said surgical end effector is articulated relative to a shaft axis defined by said elongate shaft;

a first articulation member operably interfacing with said surgical end effector and said articulation actuator; and

a second articulation member operably interfacing with said surgical end effector and said articulation actuator; and

means for preventing detachment of said interchangeable shaft assembly from said housing when said articulation system is in said actuated orientation, wherein said interchangeable shaft assembly is removably coupled to said housing by a latch member that is selectively movable between a latched position and an unlatched position and wherein said means for preventing detachment operably interfaces with said articulation system and said latch member, wherein said articulation actuator comprises an articulation drive gear assembly in meshing engagement with said first and second articulation members, wherein said articulation drive gear assembly is movable between said unactuated and said actuated orientations, and wherein said means for preventing detachment comprises a lock member operably interfacing with said articulation drive gear assembly and said latch member such that when said articulation drive gear assembly is in said unactuated orientation, said latch member is movable to said unlatched position and when said articulation drive gear assembly is in any one of said actuated orientations, said lock member prevents said latch member from being moved to said unlatched position.

2. The surgical instrument of claim 1, wherein said articulation drive gear assembly comprises:

a locking flange operably communicating with said articulation actuator;

an articulation drive gear coupled to said locking flange; and

a detachment notch in said locking flange, said detachment notch located on said locking flange such that when said articulation drive gear assembly is in said unactuated orientation, a portion of said lock member may extend into said detachment notch in response to movement of said latch member from said latched position to said unlatched position and when said articulation drive gear assembly is in any one of said actuated orientations, said portion of said lock member engages said locking flange to retain said locking member in a locked position wherein said latch member is prevented from being moved from said latched position to said unlatched position.

3. The surgical instrument of claim 1, wherein said surgical end effector comprises a pair of jaws wherein one said jaw is selectively movable relative to the other said jaw upon application of a closure motion thereto and wherein said elongate shaft further comprises a closure member operably interfacing with said one of said jaw to apply said closure motion thereto upon actuation of a closure system operably supported by said housing.

4. The surgical instrument of claim 3, wherein said surgical end effector further comprises a firing member operably supported for axial travel through said surgical end effector upon application of a firing motion thereto and wherein said elongate shaft further comprises a firing rod operably interfacing with said firing member to apply said firing motion thereto upon actuation of a firing system operably supported by said housing.

5. The surgical instrument of claim 4, further comprising a drive motor operably interfacing with said firing rod.

6. The surgical instrument of claim 5, wherein one of said jaws operably stores a plurality of surgical fasteners therein.

7. The surgical instrument of claim 6, wherein said plurality of surgical fasteners is operably supported in a surgical staple cartridge supported in said one of said jaws.

8. The surgical instrument of claim 7, wherein said firing member comprises a tissue cutting edge.

9. The surgical instrument of claim 1, wherein said housing comprises a handle.

10. The surgical instrument of claim 1, wherein said articulation actuator further comprises an actuator fin portion coupled to said articulation drive gear assembly and oriented to provide an indication of an articulated orientation of said surgical end effector.

11. The surgical instrument of claim 10, wherein said housing comprises a handle.

12. The surgical instrument of claim 11, wherein said actuator fin portion is movably positioned on said interchangeable shaft assembly such that said actuator fin portion is distal to said handle when said interchangeable shaft assembly is coupled to said handle.

13. The surgical instrument of claim 10, wherein said actuator fin portion is in axial alignment with said shaft axis when said surgical end effector is in said unarticulated orientation.