Redundant and fault-tolerant power distribution system having an integrated communication network

• US 10,096,987 B2
• Filed: 11/14/2012
• Issued: 10/09/2018
• Est. Priority Date: 08/28/2008
• Status: Active Grant

• Current Assignee: Applied Invention, LLC
• Original Assignee: Applied Invention, LLC
• Inventors: Hillis, W. Daniel, Gardner, Anthony N., Howe, Russel, Yates, Randall Adam
• Primary Examiner(s): BETSCH, REGIS J
• Application Number:
  US13/677,108
• Publication Number:
  US 20130070377A1
• Time in Patent Office: 2,155 Days
• CPC Class Codes: G01R 31/007 using microprocessors or computers
• CPC Class Codes: H02H 3/08 responsive to excess current responsive to abnormal temperature caused by excess current H02H5/04
• CPC Class Codes: H02H 3/38 responsive to both voltage and current; responsive to phase angle between voltage and current
• CPC Class Codes: H02H 7/261 involving signal transmission between at least two stations transmission of signals in general H02H1/0061

Abstract

A power distribution and communication system includes nodes connected by power lines and communication links. The system receives power from one or more power sources. Each node contains at least one power port, data port and load port. Associated with each power port and load port is a port monitor for measuring current flowing into or out of the port and the voltage difference between the port outlet and ground, which measurements are passed to a processing element. The processing element and monitor analyze measured values to detect fault conditions. Upon fault condition detection, the port is disabled by opening a switch, disconnecting the port from the system voltage. The processing element receives power directly from the power line, thus receiving power from a live power line even if the associated power port is disabled allowing the processing element to enable a disabled node following a failure.

Claims

1. A power distribution system having an integrated communication network comprising:

a plurality of nodes connected in a topology that enables current to flow bi-directionally on power lines between the nodes, wherein the nodes are additionally connected by communication links there between for conducting data bi-directionally between the nodes;

each node including;

a port;

a processing element; and

a port monitor associated with the port and connected to the processing element, wherein the associated port monitor includes;

a switch for enabling and disabling the corresponding port,

a current monitor for measuring current flowing into or out of the corresponding port, and

a comparator for comparing the measured current with a threshold value to produce a comparison result and for supplying the comparison result to the processing element;

wherein the switch is closed only upon approval from both the processing element and the comparator, and wherein the node is configured to disable the corresponding port by opening its associated switch, either by the processing element, or by the comparator in response to the comparison result;

wherein at least one of the plurality of nodes includes at least two ports, including a power port for connection to one of the power lines, and a load port for connection by a load line to an external power consuming device, wherein the switch that corresponds to the power port is independent of the switch that corresponds to the load port.

2. The system of claim 1, wherein one or more ports associated with neighboring nodes are power ports, and wherein the processing element associated with a corresponding node is programmed for:

enabling the disabled port in response to a manual instruction from a user so that power distribution is restored after a temporary failure; and

wherein the processing elements associated with neighboring nodes are programmed for enabling their power ports in response to the manual instruction, so that the system recovers in an outward direction from the node manually instructed by the user.

3. The system of claim 1, wherein the processing element associated with a corresponding node is programmed for:

determining whether a voltage differential between the port and ground matches a system voltage, and, if the voltage differential matches the system voltage, inferring that a line leading to the port is free of a short to ground.

4. The system of claim 1, wherein the topology includes one of:

a loop topology;

a mesh topology; and

a network containing more than one power source;

wherein the bidirectional power and data flow ensures that power and data reaches all nodes in the system if a power line or communications link is shorted or damaged.

5. The system of claim 1, wherein one or more of the nodes are connected to an outside network and wherein the processing elements associated with the one or more nodes are programmed to report locations of system failures to the outside network.

6. The system of claim 1, wherein the processing elements associated with each of the one or more nodes are programmed to:

report diagnostics for connected devices; and

detect a device failure by monitoring current drawn by a device.

7. The system of claim 1, wherein the switch associated with a corresponding port monitor is closed under normal operation and, when open, disables the associated port, and wherein the corresponding port monitor further includes:

a voltage monitor for measuring a voltage differential between the associated port and ground to verify operation of the switch.

8. The system of claim 1, wherein the processing element is coupled to an uninterruptible power source, allowing the processing element to re-enable a previously-disabled power port.

9. The system of claim 1, further comprising:

a load connected to the load port through the load line; and

a power source connected to one of the nodes by at least one power line.

10. The system of claim 1, wherein each of the nodes includes an AND gate, such that the switch is closed only when the approval is input to the AND gate from both the processing element and the comparator.

11. A power distribution system having an integrated communication network comprising:

a plurality of nodes connected by power lines, wherein the nodes are arranged in a topology that enables current to flow bi-directionally between the nodes, and wherein the nodes are additionally connected by communication links there between for conducting data bi-directionally between the nodes;

each node including;

a port;

a processing element; and

a port monitor associated with the port and connected to the processing element, wherein the associated port monitor includes;

a switch for enabling and disabling the corresponding port,

a voltage monitor for measuring voltage differential across the switch, and

a comparator for comparing the measured voltage differential with a threshold value; and

wherein the switch is closed only upon approval from both the processing element and the comparator, and wherein the node is configured to disable the corresponding port by opening its associated switch, either by the processing element, or by the comparator in response to a condition in which the measured voltage differential exceeds the threshold value;

wherein at least one of the plurality of nodes includes at least two ports, including a power port that is connected to one of the power lines, and a load port for connection by a load line to an external power consuming device, wherein the switch that corresponds to the power port is independent of the switch that corresponds to the load port.

12. The power distribution system of claim 11, wherein each of the nodes includes an AND gate, such that the switch is closed only when the approval is input to the AND gate from both the processing element and the comparator.

13. In a power distribution system having an integrated communication network, a method for minimizing loss of function due to fault conditions, the method comprising:

connecting a plurality of nodes in a topology that enables current to flow bi-directionally on power lines between the nodes, wherein each of the nodes includes;

a processing element,

a port, and

a port monitor associated with the port and connected to the processing element, wherein the associated port monitor includes;

a current monitor,

a comparator for comparing the measured current with a threshold value to produce a comparison result and supplying the comparison result to the processing element, and

a switch having a closed position for enabling the corresponding port, and an open position for disabling the corresponding port, wherein the switch is closed only upon approval from both the processing element and the comparator;

wherein at least one of the plurality of nodes includes at least two ports, including a power port that is connected to one of the power lines, and a load port for connection by a load line to an external power consuming device, wherein the switch that corresponds to the power port is independent of the switch that corresponds to the load port;

connecting an external power consuming device to the load port through the load line;

conducting data bi-directionally between the nodes by communication links there between;

with the associated current monitor, measuring current into and out of the corresponding port,

with the comparator, comparing the measured current with a threshold value to produce a comparison result and supplying the comparison result to the processing element, and

disabling the corresponding port by opening its associated switch, either by the processing element, or by the comparator in response to the comparison result.

14. The method of claim 13, wherein one or more ports associated with neighboring nodes are power ports, the method further comprising:

with the processing element associated with the disabled port, enabling the disabled port in response to a manual instruction from a user to restore power distribution after a temporary failure; and

with the processing elements associated with the neighboring nodes, enabling their power ports in response to the manual instruction, so that the system recovers in an outward direction from the node manually instructed by the user.

15. The method of claim 13, further comprising:

with the processing element associated with the port, determining whether a voltage differential between the port and ground matches a system voltage, and, if the voltage differential matches the system voltage, inferring that a line leading to the port is free of a short to ground.

16. The method of claim 13, wherein the topology includes one of:

a loop topology;

a mesh topology; and

a network containing more than one power source;

wherein the bidirectional power and data flow ensures that power and data reaches all of the nodes in the system if a power line or communications link is shorted or damaged.

17. The method of claim 13, further comprising:

connecting one or more of the nodes to an outside network; and

with the processing elements associated with the one or more nodes, reporting locations of system failures to the outside network.

18. The method of claim 13, further comprising:

with the processing elements associated with the one or more nodes, reporting diagnostics for connected devices; and

detecting a device failure by monitoring current drawn by the connected devices.

19. The method of claim 13, wherein the switch associated with a corresponding port monitor is closed under normal operation and, when open, disables the associated port, wherein the corresponding port monitor includes a voltage monitor, and wherein the method further comprises:

measuring a voltage differential between the associated port and ground with the voltage monitor to verify operation of the switch.

20. The method of claim 13, further comprising:

coupling the processing element associated with a corresponding node to an uninterruptible power source, and

re-enabling the previously-disabled power port with the uninterruptibly powered processing element.

21. The method of claim 13, further comprising:

connecting a load to the load port through the load line; and

connecting a power source to one of the nodes by at least one power line.

22. The method of claim 13, wherein each of the nodes includes an AND gate, such that the switch is closed only when the approval is input to the AND gate from both the processing element and the comparator.

23. A node for connection to an integrated communication network comprising, the node comprising:

at least two ports, including a power port and a load port; and

a processing element;

wherein each of the ports includes a port monitor associated with the port and connected to the processing element, wherein the port monitor includes a switch for enabling and disabling current through the port, wherein the port monitor is enabled for measuring any of current and voltage differential across the switch, and wherein the port monitor further includes a comparator for comparing the measured current or voltage differential with a threshold value to produce a result, wherein the switch is closed only upon approval from both the processing element and the comparator;

wherein the load port is configured for connection by a load line to an external power consuming device;

wherein the node is connectable to a system that includes the node and one or more other modes in a topology that enables current and data to flow bi-directionally on power lines between the nodes;

wherein each of the corresponding ports is configured to be disabled by opening its associated switch, either by the processing element, or by the comparator in response to the result; and

wherein the switch that corresponds to the power port is independent of the switch that corresponds to the load port.

24. The node of claim 23, further comprising:

an AND gate, such that the switch is closed only when the approval is input to the AND gate from both the processing element and the comparator.