Wireless power alignment guide

• US 10,110,063 B2
• Filed: 03/28/2016
• Issued: 10/23/2018
• Est. Priority Date: 03/29/2015
• Status: Active Grant

• Current Assignee: ChargEdge, Inc.
• Original Assignee: ChargEdge, Inc.
• Inventors: Maniktala, Sanjaya
• Primary Examiner(s): Nguyen, Hai L
• Application Number:
  US15/082,641
• Publication Number:
  US 20160285312A1
• Time in Patent Office: 939 Days
• CPC Class Codes: H01F 27/2804 Printed windings
• CPC Class Codes: H01F 27/402 Association of measuring or protective means
• CPC Class Codes: H01F 38/14 Inductive couplings for wireless supply or distribution of electric power using inductive coupling H02J50/10
• CPC Class Codes: H02J 50/005 Mechanical details of housing or structure aiming to accommodate the power transfer means, e.g. mechanical integration of coils, antennas or transducers into emitting or receiving devices
• CPC Class Codes: H02J 50/10 using inductive coupling

Abstract

In one embodiment, a wireless power alignment guide uses multiple coils and a detector circuit to determine an offset between a wireless power receiver and a wireless power transmitter. A transmitter generates a magnetic field that causes a first time-varying current to flow in a first coil and a second time-varying current to flow in a second coil of the wireless power alignment guide. The first time-varying current can flow to the second coil and the second time-varying current can flow to the first coil. A detector circuit detects a voltage resulting from the first time-varying current and the second time-varying current and determines an offset so the user can center the receiver with the transmitter. By correcting any offset between the receiver and the transmitter, greater amounts of power can be transferred to the receiver in comparison to a receiver that is offset from a transmitter.

Claims

1. A wireless power alignment device comprising:

an alignment coil structure comprising

a first coil having a first axis, the first coil configured to produce a first time-varying voltage having a first polarity in response to a magnetic field, and;

a second coil having a second axis, the second axis being different than the first axis of the first coil, the second coil configured to produce a second time-varying voltage having a second polarity in response to the magnetic field, the second polarity being different than the first polarity

wherein the second coil is coupled to the first coil in such a way that a first time-varying current caused by the first time-varying voltage flows from the first coil to the second coil and a second time-varying current caused by the second time-varying voltage flows from the second coil to the first coil; and

a voltage detector having a first terminal and a second terminal, the first terminal being coupled to the first coil and the second terminal being coupled to the second coil, the voltage detector configured to detect a net voltage across the alignment coil structure and to generate an alignment signal based on the net voltage.

2. The wireless power alignment device of claim 1, further comprising:

an output device coupled to the voltage detector, the output device configured to produce a user-detectable output in response to the alignment signal, the user-detectable output indicating alignment or misalignment of the alignment coil structure relative to a transmitter emitting the magnetic field.

3. The wireless power alignment device of claim 1, wherein the first coil is wound in a clockwise direction.

4. The wireless power alignment device of claim 3, wherein the second coil is wound in the clockwise direction.

5. The wireless power alignment device of claim 3, wherein the second coil is wound in a counter-clockwise direction.

6. The wireless power alignment device of claim 1, wherein the first coil and the second coil have an equal number of turns, substantially the same shape, and substantially the same area.

7. The wireless power alignment device of claim 1, wherein the voltage detector is further configured to calculate an offset direction using the net voltage.

8. The wireless power alignment device of claim 1, wherein the voltage detector is further configured to calculate an offset amount using the net voltage.

9. The wireless power alignment device of claim 1, further comprising:

a wireless power receiver coil configured to produce a third time-varying voltage in response to the magnetic field; and

a wireless power receiver circuit coupled to the wireless power receiver coil, wherein the wireless power receiver circuit comprises a rectifier configured to generate a DC voltage from the third time-varying voltage.

10. The wireless power alignment device of claim 9, further comprising a printed circuit board, wherein the alignment coil structure is located on a first layer of the printed circuit board and the wireless power receiver coil is located on a second layer of the printed circuit board.

11. A wireless power alignment device comprising:

an alignment coil structure comprising

a first coil having a first axis, the first coil configured to produce a first time-varying voltage having a first polarity in response to a magnetic field,

a second coil having a second axis, the second axis being different than the first axis of the first coil, the second coil configured to produce a second time-varying voltage having a second polarity in response to the magnetic field, the second polarity being different from the first polarity, wherein the second coil is coupled to the first coil in such a way that a first time-varying current caused by the first time-varying voltage flows from the first coil to the second coil and a second time-varying current caused by the second time-varying voltage flows from the second coil to the first coil,

the first coil and the second coil being arranged along a first horizontal axis in a plane,

a third coil having a third axis, the third coil configured to produce a third time-varying voltage having a third polarity in response to the magnetic field, and

a fourth coil having a fourth axis, the fourth axis being different than the third axis, the fourth coil configured to produce a fourth time-varying voltage having a fourth polarity in response to the magnetic field, the fourth polarity being different than the third polarity, wherein the fourth coil is coupled to the third coil in such a way that a third time-varying current caused by the third time-varying voltage flows from the third coil to the fourth coil and a fourth time-varying current caused by the fourth time-varying voltage flows from the fourth coil to the third coil,

the third coil and the fourth coil being arranged along a second horizontal axis in the plane, the second horizontal axis being perpendicular to the first horizontal axis; and

a voltage detector having a first terminal, a second terminal, and a third terminal, the first terminal coupled to the first coil and the third coil, the second terminal coupled to the second coil, and the third terminal coupled to the fourth coil, the voltage detector configured to detect a first net voltage across the first terminal and the second terminal and to detect a second net voltage across the first terminal and the third terminal,

the voltage detector further configured to generate a first alignment signal based on the first net voltage and to generate a second alignment signal based on the second net voltage.

12. The wireless power alignment device of claim 11, further comprising:

an output device coupled to the voltage detector, the output device configured to produce a user-detectable output in response to the first alignment signal and the second alignment signal, the user-detectable output indicating alignment or misalignment of the alignment coil structure relative to a transmitter emitting the magnetic field.

13. The wireless power alignment device of claim 11, wherein the first coil and the third coil are wound in a clockwise direction.

14. The wireless power alignment device of claim 13, wherein the second coil is wound in the clockwise direction.

15. The wireless power alignment device of claim 13, wherein the second coil is wound in a counter-clockwise direction.

16. The wireless power alignment device of claim 13, wherein the fourth coil is wound in the clockwise direction.

17. The wireless power alignment device of claim 13, wherein the fourth coil is wound in a counter-clockwise direction.

18. The wireless power alignment device of claim 11, wherein the first coil and the second coil have an equal number of turns, substantially the same shape, and substantially the same area.

19. The wireless power alignment device of claim 11, wherein the third coil and the fourth coil have an equal number of turns, substantially the same shape, and substantially the same area.

20. The wireless power alignment device of claim 11, wherein the voltage detector is further configured to calculate a first offset direction along the first horizontal axis using the first net voltage.

21. The wireless power alignment device of claim 11, wherein the voltage detector is further configured to calculate a first offset amount along the first horizontal axis using the first net voltage.

22. The wireless power alignment device of claim 11, wherein the voltage detector is further configured to calculate a second offset direction along the second horizontal axis using the second net voltage.

23. The wireless power alignment device of claim 11, wherein the voltage detector is further configured to calculate a second offset amount along the second horizontal axis using the second net voltage.

24. The wireless power alignment device of claim 11, further comprising:

a wireless power receiver coil configured to produce a fifth time-varying voltage in response to the magnetic field; and

a wireless power receiver circuit coupled to the wireless power receiver coil, wherein the wireless power receiver circuit comprises a rectifier configured to generate a DC voltage from the fifth time-varying voltage.

25. The wireless power alignment device of claim 24, further comprising a printed circuit board, wherein the first coil and the second coil are located on a first layer of the printed circuit board and the wireless power receiver coil is located on a second layer of the printed circuit board.

26. The wireless power alignment device of claim 24, further comprising a printed circuit board, wherein the first coil and the second coil are located on a first layer of the printed circuit board, the third coil and the fourth coil are located on a second layer of the printed circuit board, and the wireless power receiver coil is located on a third layer of the printed circuit board.

27. A wireless power alignment device comprising:

an alignment coil structure comprising

a first coil having a first axis, the first coil configured to generate a first time-varying voltage having a first polarity in response to a magnetic field; and

a second coil having a second axis, the second axis being different from the first axis, the second coil configured to generate a second time-varying voltage having a second polarity in response to the magnetic field, wherein the second coil is coupled to the first coil in such a way that the first polarity is opposite from the second polarity,

the first coil and the second coil being arranged along a horizontal axis in a plane; and

a voltage detector having a first terminal and a second terminal, the first terminal coupled to the first coil and the second terminal coupled to the second coil, the voltage detector configured to detect a net voltage across the alignment coil structure and to generate an alignment signal based on the net voltage.

28. The wireless power alignment device of claim 27, further comprising:

an output device coupled to the voltage detector, the output device configured to produce a user-detectable output in response to the alignment signal, the user-detectable output indicating alignment or misalignment of the alignment coil structure relative to a transmitter emitting the magnetic field.

29. The wireless power alignment device of claim 27, wherein the first coil is wound in a clockwise direction.

30. The wireless power alignment device of claim 29, wherein the second coil is wound in the clockwise direction.

31. The wireless power alignment device of claim 29, wherein the second coil is wound in a counter-clockwise direction.

32. The wireless power alignment device of claim 27, wherein the first coil and the second coil have an equal number of turns, substantially the same shape, and substantially the same area.

33. The wireless power alignment device of claim 27, wherein the voltage detector is further configured to calculate an offset direction along the horizontal axis using the net voltage.

34. The wireless power alignment device of claim 27, wherein the voltage detector is further configured to calculate an offset amount along the horizontal axis using the net voltage.

35. The wireless power alignment device of claim 27, further comprising:

a wireless power receiver coil configured to generate a third time-varying voltage in response to the magnetic field; and

a wireless power receiver circuit coupled to the wireless power receiver coil, wherein the wireless power receiver circuit comprises a rectifiers configured to generate a DC voltage from the third time-varying voltage.

36. The wireless power alignment device of claim 35, further comprising a printed circuit board, wherein the alignment coil structure is located on a first layer of the printed circuit board and the wireless power receiver coil is located on a second layer of the printed circuit board.