Method and system for transporting inventory items

• US 10,112,771 B2
• Filed: 07/27/2016
• Issued: 10/30/2018
• Est. Priority Date: 06/09/2006
• Status: Active Grant

• Current Assignee: Amazon Technologies, Inc. (Amazon.com, Inc.)
• Original Assignee: Amazon Technologies, Inc. (Amazon.com, Inc.)
• Inventors: D'Andrea, Raffaello, Mansfield, Peter K., Mountz, Michael Cordell, Polic, Dennis, Dingle, Patrick R.
• Primary Examiner(s): Cumbess, Yolanda R
• Application Number:
  US15/221,266
• Publication Number:
  US 20160334799A1
• Time in Patent Office: 825 Days
• Field of Search: None
• CPC Class Codes: B65G 1/0492 with cars adapted to travel in storage aisles
• CPC Class Codes: B65G 1/1378 the orders being assembled on fixed commissioning areas remote from the storage areas
• CPC Class Codes: B66F 9/063 Automatically guided
• CPC Class Codes: G05D 1/0022 characterised by the communication link data switching networks in general H04L12/00
• CPC Class Codes: G05D 1/021 specially adapted to land vehicles
• CPC Class Codes: G05D 1/0234 using optical markers or beacons optical beacons per se G01S1/70
• CPC Class Codes: G06Q 10/087 Inventory or stock management, e.g. order filling, procurement or balancing against orders

Abstract

A system for transporting inventory items includes an inventory holder capable of storing inventory items and a mobile drive unit. The mobile drive unit is capable of moving to a first point with the inventory holder at least one of coupled to and supported by the mobile drive unit. The mobile drive unit is additionally capable of determining a location of the inventory holder and calculating a difference between the location of the inventory holder and the first point. The mobile drive unit is then capable of determining whether the difference is greater than a predetermined tolerance. In response to determining that the difference is greater than the predetermined tolerance, the mobile drive unit is also capable of moving to a second point based on the location of the inventory holder, docking with the inventory holder, and moving the mobile drive unit and the inventory holder to the first point.

Claims

1. An inventory holder, comprising:

a frame;

a plurality of legs arranged to form a plurality of device openings;

a docking surface operable to engage with a mobile drive unit, wherein the mobile drive unit is configured to move through one of the plurality of device openings to a position beneath the inventory holder and the mobile drive unit is further configured to lift the inventory holder from beneath the inventory holder;

a holder identifier uniquely identifying the inventory holder; and

wherein the docking surface comprises a surface operable to engage with a high-friction portion of a docking head of the mobile drive unit.

2. The inventory holder of claim 1, wherein the inventory holder comprises four legs and the device openings are configured such that the mobile drive unit is configured to move beneath the inventory holder from a selected one of four different directions on a two-dimensional grid.

3. The inventory holder of claim 1, where in the frame comprises a plurality of stacked trays.

4. The inventory holder of claim 1, wherein the frame comprises a plurality of stacked trays, wherein a plurality of adjustable dividers form a plurality of inventory bins.

5. The inventory holder of claim 1, further comprising fiducial marker positioned such that the mobile drive unit is operable to detect a location of the inventory holder by sensing the fiducial marker.

6. A system, comprising:

a mobile drive unit comprising one or more actuators; and

an inventory holder, the inventory holder comprising;

a support structure forming a plurality of device openings, wherein the number of device openings correspond to a number of sides of the inventory holder and are configured such that the mobile drive unit is operable to move through a first of the plurality of device openings to position itself substantially beneath the inventory holder;

a docking surface located on a lower planar surface of the inventory holder, wherein the docking surface comprises a surface operable to engage with a high-friction portion of a docking head of the mobile drive unit; and

a holder identifier uniquely identifying the inventory holder.

7. The system of claim 6, wherein the inventory holder further comprises a plurality of legs that form the support structure that forms the plurality of device openings.

8. The system of claim 6, wherein the mobile drive unit is configured to exit from beneath the inventory holder using a second of the plurality of device openings.

9. The system of claim 6, wherein the mobile drive unit further comprises a docking head and one or more actuators, the one or more actuators operable to lift and lower the docking head, and wherein the first docking surface is located on the docking head.

10. The system of claim 6, wherein the inventory holder further comprises a plurality of shelves operable to store inventory items that are available for inventory requests in an automated warehouse environment.

11. A system, comprising:

a mobile drive unit comprising one or more actuators; and

an inventory holder, the inventory holder comprising;

a support structure forming a plurality of device openings, wherein the number of device openings correspond to a number of sides of the inventory holder and are configured such that the mobile drive unit is operable to move through a first of the plurality of device openings to position itself substantially beneath the inventory holder;

a docking surface located on a lower planar surface of the inventory holder, wherein the docking surface comprises a surface operable to engage with a high-friction portion of a docking head of the mobile drive unit; and

wherein the inventory holder further comprises a fiducial marker and the mobile drive unit further comprises a position sensor configured to detect the fiducial marker.

12. The system of claim 11, wherein the mobile drive unit further comprises one or more processing units operable to align the first docking surface with the second docking surface based on the detection of the fiducial marker.

13. An apparatus comprising:

a plurality of horizontal shelves coupled together by a plurality of vertical support members;

a plurality of legs forming device openings that are configured such that a mobile drive unit is operable to move through a first of the plurality of device openings to position itself substantially beneath at least one of the plurality of horizontal shelves;

a docking surface located on a lower planar surface of the at least one of the plurality of horizontal shelves, wherein the mobile drive unit is configured to lift the plurality of horizontal shelves by engaging a docking head against the docking surface using one or more actuators;

a holder identifier uniquely identifying the apparatus; and

wherein the docking surface comprises a surface operable to engage with a high-friction portion of a docking head of the mobile drive unit.

14. The apparatus of claim 13, further comprising a plurality of legs that form the device openings and provide vertical support for the plurality of horizontal shelves.

15. The apparatus of claim 13, further comprising a fiducial marker configured to provide a reference point which the mobile drive unit is configured to use to align the docking head with the docking surface.

16. The apparatus of claim 13, wherein the mobile drive unit is configured to transport the plurality of shelves to an inventory station in response to an order for one or more inventory items stored on the plurality of shelves.

17. The apparatus of claim 13, wherein the mobile drive unit is responsive to wireless commands transmitted from a remote management module.

18. The apparatus of claim 13, wherein the mobile drive unit is operable to exit from beneath the at least one of the plurality of shelves through one of the plurality of device openings.

19. The apparatus of claim 13, further comprising a plurality of faces, each of the plurality of faces configured to store inventory items.