Current sensor

• US 10,114,044 B2
• Filed: 11/07/2017
• Issued: 10/30/2018
• Est. Priority Date: 08/08/2016
• Status: Active Grant

• Current Assignee: Allegro Microsystems Incorporated (Sanken Electric Company Limited)
• Original Assignee: Allegro Microsystems Incorporated (Sanken Electric Company Limited)
• Inventors: Geisler, Dominik, Milano, Shaun D.
• Primary Examiner(s): Aurora, Reena
• Application Number:
  US15/805,616
• Publication Number:
  US 20180059148A1
• Time in Patent Office: 357 Days
• Field of Search: 324127
• CPC Class Codes: G01R 15/183 using transformers with a magnetic core
• CPC Class Codes: G01R 15/185 with compensation or feedback windings or interacting coils, e.g. 0-flux sensors using galvano-magnetic field sensors G01R15/20; conversion of DC into AC using transductors G01R19/20
• CPC Class Codes: G01R 15/186 using current transformers with a core consisting of two or more parts, e.g. clamp-on type G01R15/142 - G01R15/16 take precedence; tong testers G01R1/22
• CPC Class Codes: G01R 15/20 using galvano-magnetic devices, e.g. Hall-effect devices , i.e. measuring a magnetic field via the interaction between a current and a magnetic field, e.g. magneto resistive or Hall effect devices
• CPC Class Codes: G01R 15/202 using Hall-effect devices Hall elements in arrangements for measuring electrical power G01R21/08
• CPC Class Codes: G01R 15/205 using magneto-resistance devices, e.g. field plates
• CPC Class Codes: G01R 15/207 Constructional details independent of the type of device used
• CPC Class Codes: G01R 31/382 Arrangements for monitoring battery or accumulator variables, e.g. SoC
• CPC Class Codes: G01R 33/07 Hall effect devices
• CPC Class Codes: G01R 33/072 Constructional adaptation of the sensor to specific applications
• CPC Class Codes: G01R 33/098 comprising tunnel junctions, e.g. tunnel magnetoresistance sensors

Abstract

A current sensor includes a ferromagnetic core having a substantially central opening for receiving a current conductor and a gap. A detector of the current sensor includes at least one first magnetic field sensing element disposed in a first gap portion and configured to generate a respective first magnetic field signal in response to a first magnetic field having a first angle with respect to the at least one first magnetic field sensing element. The detector also includes at least one second magnetic field sensing element disposed in a second gap portion and configured to generate a respective second magnetic field signal in response to a second magnetic field having a second angle with respect to the at least one second magnetic field sensing element. The first and second magnetic fields are substantially equal in magnitude and the first and second angles are substantially opposite in polarity.

Claims

1. A current sensor, comprising:

a ferromagnetic core having a substantially central opening for receiving a current conductor and a gap comprising at least two gaps portions; and

a detector comprising at least one first magnetic field sensing element disposed in a first one of the gap portions and configured to generate a respective first magnetic field signal in response to a first magnetic field having a first angle with respect to the at least one first magnetic field sensing element and at least one second magnetic field sensing element disposed in a second one of the gap portions and configured to generate a respective second magnetic field signal in response to a second magnetic field having a second angle with respect to the at least one second magnetic field sensing element, wherein the first and second magnetic fields are substantially equal in magnitude and wherein the first and second angles are substantially opposite in polarity.

2. The current sensor of claim 1, wherein a first one of the first and second magnetic field signals increases in response to a stray magnetic field and a second one of the first and second magnetic field signals decreases in response to the stray magnetic field, wherein the current sensor further comprises a circuit responsive to the first magnetic field signal and to the second magnetic field signal to generate an output signal that is substantially unaffected by the stray magnetic field.

3. The current sensor of claim 1, further comprising at least one third magnetic field sensing element configured to generate a third magnetic field signal in response to a third magnetic field incident on the at least one third magnetic field sensing element.

4. The current sensor of claim 3, wherein the at least one first magnetic field sensing element is configured to sense the first magnetic field in a plane of the at least one first magnetic field sensing element, the at least one second magnetic field sensing element is configured to sense the second magnetic field in a plane of the at least one second magnetic field sensing element, and the at least one third magnetic field sensing element is configured to sense the third magnetic field substantially perpendicular to a plane of the at least one third magnetic field sensing element.

5. The current sensor of claim 3, wherein the at least one first magnetic field sensing element and the at least one second magnetic field sensing element comprise one or more magnetoresistance elements or one or more flux-gate elements.

6. The current sensor of claim 5, wherein the magnetoresistance elements comprise one or more of a giant magnetoresistance (GMR) element, a magnetic tunnel junction (MTJ) element and a tunneling magnetoresistance (TMR) element.

7. The current sensor of claim 6, wherein the at least one first magnetic field sensing element and the at least one second magnetic field sensing element comprise a plurality of magnetoresistance elements coupled in a bridge configuration.

8. The current sensor of claim 3, wherein the at least one third magnetic field sensing element comprises one or more Hall effect elements.

9. The current sensor of claim 3, wherein the at least one first magnetic field sensing element and the at least one second magnetic field sensing element are configured to sense a first current level range through the current conductor, and wherein the at least one third magnetic field sensing element is configured to sense a second, different current level range through the current conductor.

10. The current sensor of claim 9, wherein the second current level range comprises currents having a magnitude greater than a magnitude of currents associated with the first current level range.

11. The current sensor of claim 9, wherein the detector further comprises a first circuit responsive to the first magnetic field signal and to the second magnetic field signal to generate a first detector output signal indicative of a measured current in the first current level range, and wherein the detector further comprises a second circuit responsive to the third magnetic field signal to generate a second detector output signal indicative of the measured current in the second current level range.

12. The current sensor of claim 11, wherein the detector further comprises an output circuit responsive to the first detector output signal and the second detector output signal to generate one or more output signals of the current sensor indicative of the current through the current conductor.

13. The current sensor of claim 12, wherein the first detector output signal and the second detector output signal are combined to generate the current sensor output signal.

14. The current sensor of claim 3, wherein the at least one third magnetic field sensing element is disposed between the at least one first magnetic field sensing element and the at least one second magnetic field sensing element.

15. The current sensor of claim 3, wherein the at least one first magnetic field sensing element, the at least one second magnetic field sensing element and the at least one third magnetic field sensing element are supported by a single die.

16. The current sensor of claim 1, wherein the gap has a first gap surface with a first surface area and a second, opposing gap surface with a second, larger surface area than the first surface area, and wherein the detector is attached to the first gap surface.

17. The current sensor of claim 16, wherein the first gap surface is a substantially flat surface and the second gap surface is an angled surface or a curved surface.

18. The current sensor of claim 17, wherein the second gap surface has a substantially V shape or a substantially U shape.

19. The current sensor of claim 17, wherein the at least one third magnetic field sensing element is positioned at a center point of the first gap surface and the at least one first magnetic field sensing element and the at least one second magnetic field sensing element are spaced substantially equidistantly from the at least one third magnetic field sensing element.

20. A method of sensing a current through a current conductor disposed through an opening of a ferromagnetic core having a gap, the method comprising:

placing at least one first magnetic field sensing element in a first portion of the gap, the at least one first magnetic field sensing element generating a first magnetic field signal in response to a first magnetic field having a first angle with respect to the at least one first magnetic field sensing element;

placing at least one second magnetic field sensing element in a second portion of the gap, the at least one second magnetic field sensing element generating a second magnetic field signal in response to a second magnetic field having a second angle with respect to the at least one second magnetic field sensing element, wherein the first and second magnetic fields are substantially equal in magnitude and wherein the first and second angles are substantially opposite in polarity; and

generating a first detector output signal in response to the first magnetic field signal and the second magnetic field signal when the current through the current conductor is within a first current level range, wherein the first detector output signal is indicative of a measured current in the first current level range.

21. The method of claim 20, further comprising placing at least one third magnetic field sensing element between the at least one first magnetic field sensing element and the at least one second magnetic field sensing element, the at least one third magnetic field sensing element generating a third magnetic field signal in response to a third magnetic field incident on the at least one third magnetic field sensing element.

22. The method of claim 21, further comprising generating a second detector output signal in response to the third magnetic field signal when the current through the current conductor is within a second, different current level range than the first current level range, wherein the second detector output signal is indicative of a measured current in the second current level range.

23. The method of claim 22, further comprising generating an output signal of the current sensor with an output circuit in response to the first detector output signal and the second detector output signal, wherein the current sensor output signal is indicative of the current through the current conductor.

24. The method of claim 23, wherein generating an output signal of the current sensor comprises combining the first detector output signal and the second detector output signal to generate the current sensor output signal.

25. A current sensor, comprising:

a ferromagnetic core having a substantially central opening for receiving a current conductor and a gap;

means positioned in a first portion of the gap for generating a first magnetic field signal in response to a first magnetic field having a first angle with respect to the first magnetic field signal generating means; and

means positioned in a second portion of the gap for generating a second magnetic field signal in response to a second magnetic field having a second angle with respect to the second magnetic field signal generating means, wherein the first and second magnetic fields are substantially equal in magnitude and wherein the first angle and the second angle are substantially opposite in polarity.

26. The current sensor of claim 25, further comprising means for generating an output signal of the current sensor in response to the first magnetic field signal and the second magnetic field signal, the current sensor output signal indicative of the current through the current conductor.

27. The current sensor of claim 25, wherein the gap has a first gap surface with a first surface area and a second, opposing gap surface with a second, larger surface area than the first surface area, and wherein the first magnetic field signal generating means and the second magnetic field signal generating means are attached to the first gap surface.