Methods, circuits and articles of manufacture for configuring DC output filter circuits

• US 10,116,230 B2
• Filed: 12/30/2013
• Issued: 10/30/2018
• Est. Priority Date: 12/30/2013
• Status: Active Grant

• Current Assignee: Eaton Capital Unlimited Co. (Eaton Corporation PLC.)
• Original Assignee: Eaton Capital Unlimited Co. (Eaton Corporation PLC.)
• Inventors: Wu, Jr., Tangshun, Xu, Jun, Zhao, Tiefu, Pahl, Birger
• Primary Examiner(s): Grant, Robert
• Application Number:
  US14/143,505
• Publication Number:
  US 20150188446A1
• Time in Patent Office: 1,765 Days
• Field of Search: 320108
• CPC Class Codes: H02J 50/12 of the resonant type
• CPC Class Codes: H02M 1/0048 Circuits or arrangements for reducing losses using snubbers H02M1/34
• CPC Class Codes: H02M 1/143 using compensating arrangements for reducing noise from the supply in transmission systems H04B15/005
• CPC Class Codes: H02M 7/04 by static converters
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

A method of operating an AC to DC converter circuit can be provided by changing a configuration of a DC output filter circuit to reshape a current waveform in a rectifier circuit, included in the AC to DC converter circuit, based on an operating efficiency of the AC to DC converter circuit. Related circuits and articles of manufacture are also disclosed.

Claims

1. A method of operating an AC to DC converter circuit, the method comprising:

changing a configuration of a DC output filter circuit by switching an inductive circuit element from being in series with a capacitive circuit element to being bypassed and to maintain the capacitive circuit element across an output of the DC output filter circuit, to reshape a current waveform in a rectifier circuit, included in the AC to DC converter circuit, based on an operating efficiency of the AC to DC converter circuit;

wherein changing a configuration of a DC output filter circuit comprises;

configuring the DC output filter circuit so that the current waveform includes a peak current over a time interval; and

changing the configuration of the DC output filter circuit to reduce the peak current and to extend the current waveform to a time beyond the time interval;

wherein configuring the DC output filter circuit comprises configuring the DC output filter circuit to include the capacitive circuit element, wherein changing the configuration of the DC output filter circuit comprises switching the inductive circuit element into series with the capacitive circuit element.

2. The method of claim 1 wherein switching the inductive circuit element into series with the capacitive circuit element comprises opening a bypass switch coupled across the inductive circuit element.

3. The method of claim 1 wherein changing a configuration of a DC output filter circuit comprises:

determining the operating efficiency of the AC to DC converter circuit using a present configuration to provide a present operating efficiency;

changing the configuration of the DC output filter circuit to a temporary configuration;

determining the operating efficiency of the AC to DC converter circuit using the temporary configuration to provide a temporary operating efficiency;

making the present configuration of the DC output filter circuit equal to the temporary configuration if the temporary operating efficiency is greater than the present operating efficiency; and

maintaining the present configuration of the AC to DC converter circuit if the temporary operating efficiency is less than or equal to the present operating efficiency.

4. The method of claim 3 wherein determining the operating efficiency of the AC to DC converter circuit comprises determining the operating efficiency of the AC to DC converter circuit based on a voltage and a current at an output of the AC to DC converter circuit and a voltage and a current at an input to the AC to DC converter circuit.

5. The method of claim 1 wherein changing a configuration of a DC output filter circuit comprises:

determining a power at an output of the AC to DC converter circuit to provide an output power;

comparing the output power to a pre-determined output power for changing the configuration of the DC output filter circuit;

changing the configuration of the DC output filter circuit if the output power is equal to or greater than the pre-determined output power to reshape the current waveform; and

maintaining the configuration of the DC output filter circuit if the output power is less than the pre-determined output power to maintain a shape of the current waveform.

6. The method of claim 5 wherein the pre-determined output power for changing the configuration of the DC output filter circuit is determined before determining the power at the output of the AC to DC converter circuit.

7. The method of claim 6 wherein determining a power at an output of the AC to DC converter circuit to provide an output power is preceded by:

determining the operational efficiency of the AC to DC converter circuit for different configurations of the DC output filter circuit over a range of output powers.

8. The method of claim 1 wherein the AC to DC converter circuit comprises a wireless power transfer system.

9. The method of claim 8 wherein the wireless power transfer system comprises a wireless charging system.

10. An AC to DC converter circuit, comprising:

an AC to DC rectifier circuit configured to provide a current waveform; and

a configurable DC output filter circuit, coupled to the AC to DC rectifier circuit, configured to reshape the current waveform based on an operating efficiency of the AC to DC converter circuit, wherein the configurable DC output filter circuit further comprises;

a capacitive circuit element configured to coupling across a load of the AC to DC converter circuit;

an inductive circuit element coupled in series with the capacitive circuit element; and

a bypass switch, coupled in parallel with the inductive circuit element.

11. The circuit of claim 10 wherein the configurable DC output filter circuit is configured to shape the current waveform to include a peak current over a time interval responsive to a first state of a DC output filter circuit control signal and is configured to change the shape of the current waveform to reduce the peak current and to extend the current waveform to a time beyond the time interval responsive to a second state of the DC output filter circuit control signal.

12. The circuit of claim 11 wherein the bypass switch is

configured to open/close responsive to the first and second states of the DC output filter circuit control signal.

13. The circuit of claim 12 wherein the first state of the DC output filter circuit control signal closes the bypass switch to configure the configurable DC output filter circuit as a capacitive filter circuit;

and

wherein the second state of the DC output filter circuit control signal opens the bypass switch to reconfigure the configurable DC output filter circuit as an inductive-capacitive filter circuit.

14. The circuit of claim 11 further comprising:

a controller circuit operatively coupled to the configurable DC output filter circuit and configured to provide the DC output filter circuit control signal, wherein the controller circuit is configured to determine the operating efficiency of the AC to DC converter circuit using a present configuration of the configurable DC output filter circuit to provide a present operating efficiency, and configured to change the present configuration of the configurable DC output filter circuit to temporary configuration, and configured to determine the operating efficiency of the AC to DC converter circuit using the temporary configuration to provide a temporary operating efficiency, and configured to make the present configuration of the configurable DC output filter circuit equal to the temporary configuration, using the second state, if the temporary operating efficiency is greater than the present operating efficiency, and is configured to maintain the present configuration of the AC to DC converter circuit, using the first state, if the temporary operating efficiency is less than or equal to the present operating efficiency.

15. The circuit of claim 11 further comprising:

a controller circuit operatively coupled to the configurable DC output filter circuit and configured to provide the DC output filter circuit control signal, wherein the controller circuit is configured to determine a power at an output of the AC to DC converter circuit to provide an output power, and configured to compare the output power to a pre-determined output power for changing a present configuration of the configurable DC output filter circuit, and configured to change the present configuration of the configurable DC output filter circuit, using the second state, if the output power is equal to or greater than the pre-determined output power to reshape the current waveform, and is configured to maintain the present configuration of the configurable DC output filter circuit, using the first state, if the output power is less than the pre-determined output power to maintain a shape of the current waveform.

16. The circuit of claim 10 wherein the configurable DC output filter circuit is included in a receiver circuit of a wireless power transfer system.

17. The circuit of claim 16 wherein the wireless power transfer system comprises a wireless charging system.

18. An article of manufacture for operating an AC to DC converter circuit, comprising:

a non-transitory computer readable storage medium having computer readable program code embodied therein, the computer readable program code comprising;

computer readable program code configured to change a configuration of a DC output filter circuit by switching an inductive circuit element from being in series with a capacitive circuit element to being bypassed and to maintain the capacitive circuit element across an output of the DC output filter circuit, to reshape a current waveform in an AC to DC rectifier circuit, included in the AC to DC converter circuit, based on an operating efficiency of the AC to DC converter circuit;

wherein the computer readable program code configured to change a configuration of a DC output filter circuit comprises;

computer redable program code configured to configure the DC output filter circuit so that the current waveform includes a peak current over a time interval; and

computer readable program code configured to change the configuration of the DC output filter circuit to reduce the peak current and to extend the current waveform to a time beyond the time interval;

wherein the computer readable program code configured to configure the DC output filter circuit comprises computer readable program code configured to configure the DC output filter circuit to include a capacitive circuit element, and the computer readable program code configured to change the configuration of the DC output filter circuit comprises computer redable program code configured to switch the inductive circuit element into series with the capacitive circuit element.