Method of data communication with multiple liquid level detection sensors connected to a central processing unit, and liquid level detection system

• US 10,121,348 B2
• Filed: 01/30/2014
• Issued: 11/06/2018
• Est. Priority Date: 01/30/2013
• Status: Active Grant

• Current Assignee: Opw Fluid Transfer Group Europe B.V. (Dover Corporation)
• Original Assignee: Opw Fluid Transfer Group Europe B.V. (Dover Corporation)
• Inventors: Kors, Leonardus Alexius, De Boer, Jan Cornelis, Van Der Maarl, Arie Pieter Wilhelmus
• Primary Examiner(s): Backer, Firmin
• Assistant Examiner(s): Kingston, Shawna M
• Application Number:
  US14/764,208
• Publication Number:
  US 20150379854A1
• Time in Patent Office: 1,741 Days
• Field of Search: None
• CPC Class Codes: G08B 21/182 Level alarms, e.g. alarms responsive to variables exceeding a threshold
• CPC Class Codes: H04Q 9/00 Arrangements in telecontrol or telemetry systems for selectively calling a substation from a main station, in which substation desired apparatus is selected for applying a control signal thereto or for obtaining measured values therefrom

Abstract

A method of data communication with a selected sensor of multiple liquid level detection sensors connected to a central processing unit includes the steps of: a) transmitting by the central processing unit directly or indirectly a communication signal to the selected sensor of the series of multiple sensors, b) upon receipt of the communication signal by the selected sensor, processing the communication signal in the selected sensor. A liquid level detection system, in particular a liquid overfill prevention system for multi compartment liquid tank trucks, includes two or more liquid level detection sensors, preferably arranged in series, and a central processing unit, where at least one of the two or more sensors includes a sensor processing unit comprising a storage unit.

Claims

1. A method of data communication with a selected sensor of multiple liquid level detection sensors connected to a central processing unit, the method comprising the steps of:

a) transmitting by the central processing unit directly or indirectly a data communication signal to the selected sensor of the series of multiple sensors, and

b) upon receipt of the communication signal by the selected sensor, processing the data communication signal in the selected sensor,

wherein each sensor comprises a power input connection and a ground connection to provide power to the sensor, a pulse input connection, a pulse output connection and a diagnostic connection, wherein the multiple sensors are connected in series via the pulse input connection and the pulse output connection,

wherein the multiple sensors are connected in parallel to the central processing unit via the diagnostic connection,

wherein the communication signal is received at the pulse input connection and transmitted at the pulse output connection,

wherein a data request response signal is transmitted at the diagnostic connection.

2. The method of claim 1, the method comprising the steps of:

a) transmitting by the central processing unit a communication signal comprising an addressing value corresponding to an addressing value of the selected sensor to one or more of the series of multiple sensors,

b) upon receipt of the communication signal by one of the multiple sensors,

comparing by the respective one sensor the addressing value of the communication signal with an addressing value stored in the one sensor, and

when the addressing value of the communication signal and the stored addressing value correspond, determining that the one sensor is the selected sensor and processing the communication signal in the selected sensor.

3. The method of claim 1, wherein the multiple liquid level detection sensors are connected in series to the central processing unit, the method comprising the steps of:

a) transmitting by the central processing unit a communication signal comprising an addressing value corresponding to an addressing value of the selected sensor to the first sensor of the series of multiple sensors,

b) upon receipt of the communication signal by one of the multiple sensors,

comparing by the respective one sensor the addressing value of the communication signal with an addressing value stored in the one sensor, and

when the addressing value of the communication signal and the stored addressing value correspond, determining that the one sensor is the selected sensor and processing the communication signal in the selected sensor, or

when the addressing value of the communication signal and the stored addressing value do not correspond, transmitting the communication signal with the addressing value to a next sensor of the series of multiple sensors,

c) repeating step b) until the communication signal is processed by the selected sensor.

4. The method of claim 1, wherein a sensor capable of data communication is switchable between an operational mode for operating the sensor and a communication mode for data communication with the central processing unit.

5. The method of claim 1, wherein the communication signal is transmitted over one or more cables used for operating signals.

6. The method of claim 1, wherein the multiple liquid level detection sensors are part of a liquid overfill prevention system for multi compartment liquid tank trucks, wherein each of the multiple liquid level detection sensors is arranged in a truck compartment.

7. The method of claim 1, wherein the communication signal comprises a data request, and wherein the step of processing the communication signal in the one sensor comprises sending a data request response signal to the central processing unit.

8. The method of claim 7, wherein the requested data is a serial number, the total number of times the sensor has detected liquid, operational data, maintenance data, sensor calibration data, sensor location history, or a maintenance interval counter.

9. The method of claim 1, wherein the communication signal comprises sensor setting data, and wherein the step of processing the communication signal in the one sensor comprises storing the sensor setting data in the one sensor.

10. The method of claim 9, wherein the sensor setting data comprises setting data to adjust sensitivity to ambient light, intensity of a light emitter of said sensor, or sensor location.

15. The method of claim 1, wherein the communication signal is an operating pulse signal having a variable characteristic, in particular the frequency of the operating pulse signal, wherein a value of the variable characteristic is used as an addressing value to address a specific one of multiple sensors to request a data request response signal of this specific one sensor.

16. The method of claim 1, wherein the sensor is configured to send a data request response signal in response to the communication signal over the diagnostic connection.

17. The method of claim 16, wherein the data request response signal comprises a pointer value, requested data associated with the pointer value and a cyclic redundancy check (CRC).

18. A liquid level detection system, in particular a liquid overfill prevention system for multi compartment liquid tank trucks, comprising two or more liquid level detection sensors, preferably arranged in series, and a central processing unit, wherein at least one of the two or more sensors comprises a sensor processing unit comprising a storage unit, wherein the central processing unit and the sensor processing units are configured to perform the method of claim 1.

19. The liquid level detection system of claim 18, wherein the central processing unit comprises a pulse generator for generating an operating pulse signal having a variable characteristic, wherein a value of said characteristic can be adjusted by said pulse generator.

20. Optical liquid level detection sensor comprising a sensor processing unit, wherein said sensor processing unit is configured to carry out the method of claim 1.

21. A method of operating multiple liquid level detection sensors, in particular multiple liquid level detection sensors of a liquid overfill prevention system of a multi compartment liquid tank truck, comprising the steps of:

connecting the sensors to a central processing unit,

sending from the central processing unit directly or indirectly an operating signal to the sensors to determine if at least one of the sensors is in contact with liquid, and

carrying out a data communication method according to claim 1.

22. A computer program adapted to perform the method of claim 1.

11. A method of data communication with a selected sensor of multiple liquid level detection sensors connected to a central processing unit, the method comprising the steps of:

a) transmitting by the central processing unit directly or indirectly a data communication signal to the selected sensor of the series of multiple sensors,

b) upon receipt of the communication signal by the selected sensor, processing the data communication signal in the selected sensor, and

c) allocating an addressing value to one or more of the multiple sensors to determine a location of the one or more sensors in the series of multiple sensors,

wherein the step of allocating an addressing value to one or more of the multiple sensors comprises;

d) transmitting by the central processing unit an addressing signal having an addressing value to a first sensor of the series of multiple sensors,

e) upon receipt of the addressing signal by one of the multiple sensors, by the respective one sensor,

adapting the addressing value to a further addressing value,

storing the addressing value or the further addressing value in the sensor,

transmitting the addressing signal with the further addressing value to a next sensor of the series of multiple sensors, and

transmitting an acknowledgement signal to the central processing unit to acknowledge receipt and/or transmission of the addressing signal, and

f) repeating step e) for each sensor receiving the addressing signal and capable of data communication

wherein each sensor comprises a power input connection and a ground connection to provide power to the sensor, a pulse input connection, a pulse output connection and a diagnostic connection, wherein the multiple sensors are connected in series via the pulse input connection and the pulse output connection, and wherein the multiple sensors are connected in parallel to the central processing unit via the diagnostic connection, and wherein the addressing signal is received at the pulse input connection and transmitted at the pulse output connection, and wherein the acknowledgement signal is transmitted at the diagnostic connection.

12. The method of claim 11, wherein the addressing value is an integer value, and wherein the step of adapting the addressing value comprises adding a fixed number to the integer value.

13. The method of claim 11, comprising the step of counting by the central processing unit the number of received acknowledgement signals representing the number of successfully addressed sensors.

14. A method of data communication with a selected sensor of multiple liquid level detection sensors connected to a central processing unit, the method comprising the steps of:

a) transmitting by the central processing unit directly or indirectly a data communication signal to the selected sensor of the series of multiple sensors,

b) upon receipt of the communication signal by the selected sensor, processing the data communication signal in the selected sensor, and

further comprising the step of counting the number of sensors in a series of multiple sensors capable of data communication, the counting comprising;

i) transmitting by the central processing unit or the first sensor a counting signal to a sensor of the series of multiple sensors,

ii) upon receipt of the counting signal by one of the multiple sensors, by the respective one sensor, transmitting the counting signal to a next sensor of the series of multiple sensors and transmitting an acknowledgement signal to the central processing unit, wherein the sensors capable of data communication are configured to transmit the counting signal and the acknowledgement signal with a delay,

iii) repeating step ii) for each sensor receiving the counting signal, and

iv) determining by the central processing unit on the basis of the number and timing of acknowledgement signals received by the central processing unit, the number of sensors capable of data communication in the series of multiple sensors.