Liquid submerged, horizontal computer server rack and systems and method of cooling such a server rack
First Claim
Patent Images
1. An apparatus for cooling a plurality of rack-mountable servers containing heat generating electronic components, the cooling apparatus comprising:
- at least one tank defining an open interior volume and having a coolant inlet for receiving a dielectric liquid coolant within the open interior volume and having a coolant outlet for allowing the dielectric liquid coolant to flow from the open interior volume, the coolant inlet and the coolant outlet being fluidly coupled to each other, wherein the at least one tank comprises an open or openable top sized to receive at least one row comprising a plurality of rack-mountable servers, each of at least two of the plurality of rack-mountable servers in the at least one row comprising a motherboard and heat producing components mounted to the motherboard;
one or more mounting members positioned within the interior volume and configured to mountably receive the plurality of rack-mountable servers within the interior volume, wherein the mounting members are configured to hold each of at least two of the rack-mountable servers in the at least one row in a horizontally stacked relationship with one another, with the rack-mountable servers in a vertical orientation such that one of the two smallest sides of the rack-mountable server faces upward and the motherboard of the rack-mountable server is vertically oriented, wherein at least two of the rack-mountable servers are independently operable from one another, wherein each of at least two of the rack-mountable servers is configured to connect to a computer network;
a volume of dielectric coolant at least partially held in the at least one tank; and
a multi-circuit fluid cooling apparatus,wherein, when the vertically oriented rack-mountable servers are mountably received in at least one row in the at least one tank, at least a portion of at least two of the vertically oriented rack-mountable servers being mountably received are held in the at least one tank such that the vertically oriented rack-mountable servers are commonly at least partially submerged in the volume of the dielectric liquid coolant in the at least one tank for cooling the vertically oriented rack-mountable servers,wherein, when the vertically oriented rack-mountable servers are mountably received in the at least one tank and commonly at least partially submerged in the volume of dielectric liquid coolant in the at least one tank, the vertically oriented rack-mountable servers are thermally coupled to a remote heat exchanger via the external fluid circuit, wherein the multi-circuit fluid cooling apparatus comprises;
a dielectric liquid cooling apparatus;
a secondary cooling apparatus comprising the remote heat exchanger; and
a liquid-to-liquid or liquid-to-refrigerant heat exchanger;
wherein the dielectric liquid cooling apparatus includes one or more pumps, and a plurality of fluid velocity augmentation devices in the volume of dielectric liquid coolant in the at least one tank, wherein at least one of the pumps, the coolant inlet, the coolant outlet, and the mounting members are configured such that the at least one pump moves at least a portion of the dielectric liquid coolant vertically across heat producing components on the vertically oriented motherboard of one of the vertically oriented rack-mountable servers in parallel flow with dielectric liquid coolant moved vertically across heat producing components on the vertically oriented motherboard of at least one other of the vertically oriented rack-mountable servers,wherein each of at least two of the fluid velocity augmentation devices is configured to increase upward fluid velocity of flow of dielectric liquid coolant through the vertically oriented rack-mountable servers or upwardly between adjacent ones of the vertically oriented rack-mountable servers,wherein the volume of dielectric liquid coolant comprises at least one passage in the tank that is outside of the vertically oriented rack-mountable servers, wherein, when the at least one pump is operated to move the dielectric liquid coolant vertically across the heat producing components on the vertically oriented motherboards, a circuit is formed in which a first portion of dielectric liquid coolant is moved vertically upward across the heat producing components on the vertically oriented motherboards and then downward outside of the rack mountable servers in the at least one passage, while a second portion of the dielectric liquid coolant flows out of the tank and through the liquid-to-liquid or liquid-to-refrigerant heat exchanger,wherein the liquid-to-liquid or liquid-to-refrigerant heat exchanger is configured to transfer heat from the second portion of dielectric liquid coolant in the circuit to liquid or refrigerant moving in the secondary cooling apparatus,wherein the secondary cooling apparatus is configured to reject, by way of the remote heat exchanger, at least part of the heat transferred from the second portion of the dielectric liquid coolant,wherein the vertically oriented rack-mountable servers are mountable in the at least one tank such that, when the vertically oriented rack-mountable servers are commonly at least partially submerged in the volume of dielectric liquid coolant in the at least one tank and the dielectric liquid coolant is moved within the at least one tank, at least one of the vertically oriented rack-mountable servers is independently vertically removable from the volume of dielectric liquid coolant in which the at least two vertically oriented rack-mountable servers are commonly at least partially submerged and from the at least one tank through the top of the tank while at least two of the other vertically oriented rack-mountable servers in the at least one row remain commonly at least partially submerged in the volume of dielectric liquid coolant in the at least one tank and the dielectric liquid coolant in the at least one tank continues to flow across heat producing electronic components of the at least two other vertically oriented rack-mountable servers remaining at least partially commonly submerged in the at least one row.
6 Assignments
0 Petitions
Accused Products
Abstract
Apparatus, systems, and methods for efficiently cooling computing devices having heat-generating electronic components, such as, for example, independently operable servers, immersed in a dielectric liquid coolant in a tank.
67 Citations
33 Claims
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1. An apparatus for cooling a plurality of rack-mountable servers containing heat generating electronic components, the cooling apparatus comprising:
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at least one tank defining an open interior volume and having a coolant inlet for receiving a dielectric liquid coolant within the open interior volume and having a coolant outlet for allowing the dielectric liquid coolant to flow from the open interior volume, the coolant inlet and the coolant outlet being fluidly coupled to each other, wherein the at least one tank comprises an open or openable top sized to receive at least one row comprising a plurality of rack-mountable servers, each of at least two of the plurality of rack-mountable servers in the at least one row comprising a motherboard and heat producing components mounted to the motherboard; one or more mounting members positioned within the interior volume and configured to mountably receive the plurality of rack-mountable servers within the interior volume, wherein the mounting members are configured to hold each of at least two of the rack-mountable servers in the at least one row in a horizontally stacked relationship with one another, with the rack-mountable servers in a vertical orientation such that one of the two smallest sides of the rack-mountable server faces upward and the motherboard of the rack-mountable server is vertically oriented, wherein at least two of the rack-mountable servers are independently operable from one another, wherein each of at least two of the rack-mountable servers is configured to connect to a computer network; a volume of dielectric coolant at least partially held in the at least one tank; and a multi-circuit fluid cooling apparatus, wherein, when the vertically oriented rack-mountable servers are mountably received in at least one row in the at least one tank, at least a portion of at least two of the vertically oriented rack-mountable servers being mountably received are held in the at least one tank such that the vertically oriented rack-mountable servers are commonly at least partially submerged in the volume of the dielectric liquid coolant in the at least one tank for cooling the vertically oriented rack-mountable servers, wherein, when the vertically oriented rack-mountable servers are mountably received in the at least one tank and commonly at least partially submerged in the volume of dielectric liquid coolant in the at least one tank, the vertically oriented rack-mountable servers are thermally coupled to a remote heat exchanger via the external fluid circuit, wherein the multi-circuit fluid cooling apparatus comprises; a dielectric liquid cooling apparatus; a secondary cooling apparatus comprising the remote heat exchanger; and a liquid-to-liquid or liquid-to-refrigerant heat exchanger; wherein the dielectric liquid cooling apparatus includes one or more pumps, and a plurality of fluid velocity augmentation devices in the volume of dielectric liquid coolant in the at least one tank, wherein at least one of the pumps, the coolant inlet, the coolant outlet, and the mounting members are configured such that the at least one pump moves at least a portion of the dielectric liquid coolant vertically across heat producing components on the vertically oriented motherboard of one of the vertically oriented rack-mountable servers in parallel flow with dielectric liquid coolant moved vertically across heat producing components on the vertically oriented motherboard of at least one other of the vertically oriented rack-mountable servers, wherein each of at least two of the fluid velocity augmentation devices is configured to increase upward fluid velocity of flow of dielectric liquid coolant through the vertically oriented rack-mountable servers or upwardly between adjacent ones of the vertically oriented rack-mountable servers, wherein the volume of dielectric liquid coolant comprises at least one passage in the tank that is outside of the vertically oriented rack-mountable servers, wherein, when the at least one pump is operated to move the dielectric liquid coolant vertically across the heat producing components on the vertically oriented motherboards, a circuit is formed in which a first portion of dielectric liquid coolant is moved vertically upward across the heat producing components on the vertically oriented motherboards and then downward outside of the rack mountable servers in the at least one passage, while a second portion of the dielectric liquid coolant flows out of the tank and through the liquid-to-liquid or liquid-to-refrigerant heat exchanger, wherein the liquid-to-liquid or liquid-to-refrigerant heat exchanger is configured to transfer heat from the second portion of dielectric liquid coolant in the circuit to liquid or refrigerant moving in the secondary cooling apparatus, wherein the secondary cooling apparatus is configured to reject, by way of the remote heat exchanger, at least part of the heat transferred from the second portion of the dielectric liquid coolant, wherein the vertically oriented rack-mountable servers are mountable in the at least one tank such that, when the vertically oriented rack-mountable servers are commonly at least partially submerged in the volume of dielectric liquid coolant in the at least one tank and the dielectric liquid coolant is moved within the at least one tank, at least one of the vertically oriented rack-mountable servers is independently vertically removable from the volume of dielectric liquid coolant in which the at least two vertically oriented rack-mountable servers are commonly at least partially submerged and from the at least one tank through the top of the tank while at least two of the other vertically oriented rack-mountable servers in the at least one row remain commonly at least partially submerged in the volume of dielectric liquid coolant in the at least one tank and the dielectric liquid coolant in the at least one tank continues to flow across heat producing electronic components of the at least two other vertically oriented rack-mountable servers remaining at least partially commonly submerged in the at least one row. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 27, 28, 29, 30, 31, 32, 33)
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18. An apparatus for cooling a plurality of rack-mountable servers containing heat generating electronic components in a server room, the cooling apparatus comprising:
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at least one tank defining an open interior volume and having a coolant inlet for receiving a dielectric liquid coolant within the open interior volume and having a coolant outlet for allowing the coolant to flow from the open interior volume, the coolant inlet and the coolant outlet being fluidly coupled to each other, each of at least two of the plurality of rack-mountable servers in the at least one row comprising a motherboard and heat producing components mounted to the motherboard; one or more mounting members positioned within the interior volume and configured to mountably receive the plurality of rack-mountable servers within the interior volume, wherein the mounting members are configured to hold each of at least two of the rack-mountable servers in the at least one row in a horizontally stacked relationship with one another, with the rack-mountable servers in a vertical orientation such that one of the two smallest sides of the rack-mountable server faces upward and the motherboard of the rack-mountable server is vertically oriented, wherein at least two of the rack-mountable servers are independently operable from one another, wherein each of at least two of the rack-mountable servers is configured to connect to a computer network, a volume of dielectric coolant at least partially held in the at least one tank; and
a multi-circuit fluid cooling apparatus,wherein, when the vertically oriented rack-mountable servers are mountably received in at least one row in the at least one tank, at least a portion of at least two of the vertically oriented rack-mountable servers being mountably received are held in the at least one tank such that the vertically oriented rack-mountable servers are commonly submerged in the volume of the dielectric liquid coolant in the at least one tank for cooling the vertically oriented rack-mountable servers, wherein, when vertically oriented rack-mountable servers are mountably received in the at least one tank and commonly at least partially submerged in the volume of dielectric liquid coolant in the at least one tank, the vertically oriented rack-mountable servers are thermally coupled to a remote heat exchanger outside of a server room in which the at least one tank is located via the multi-circuit fluid cooling apparatus, wherein the multi-circuit fluid cooling apparatus comprises; a dielectric liquid cooling apparatus; a secondary cooling apparatus comprising a remote heat exchanger; and a liquid-to-liquid or liquid-to-refrigerant heat exchanger; wherein the dielectric liquid cooling apparatus includes one or more pumps, and a plurality of fluid velocity augmentation devices in the volume of dielectric liquid coolant in the at least one tank, wherein at least one of the pumps, the coolant inlet, the coolant outlet, and the mounting members are configured such that the at least one pump moves at least a portion of the dielectric liquid coolant vertically across heat producing components on the vertically oriented motherboard of one of the vertically oriented rack-mountable servers in parallel flow with dielectric liquid coolant moved vertically across heat producing components on the vertically oriented motherboard of at least one other of the vertically oriented rack-mountable servers; and wherein each of at least two of the fluid velocity augmentation devices is configured to increase upward fluid velocity of flow of dielectric liquid coolant through the vertically oriented rack-mountable servers or upwardly between adjacent ones of the vertically oriented rack-mountable servers, wherein the volume of dielectric liquid coolant comprises at least one passage in the tank that is outside of the vertically oriented rack-mountable servers, wherein, when the at least one pump is operated to move the dielectric liquid coolant vertically across the heat producing components on the vertically oriented motherboards, a circuit is formed in which a first portion of dielectric liquid coolant is moved vertically upward across the heat producing components on the vertically oriented motherboards and then downward outside of the rack mountable servers in the at least one passage, while a second portion of the dielectric liquid coolant flows out of the tank and through the liquid-to-liquid or liquid-to-refrigerant heat exchanger, wherein the liquid-to-liquid or liquid-to-refrigerant heat exchanger is configured to transfer heat from the second portion of dielectric liquid coolant in the circuit to liquid or refrigerant moving in the secondary cooling apparatus, wherein the secondary cooling apparatus is configured to reject, by way of the remote heat exchanger, at least part of the heat transferred from the second portion of the dielectric liquid coolant. - View Dependent Claims (19, 20, 21)
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22. An apparatus for cooling a plurality of rack-mountable servers containing heat generating electronic components in a server room, the cooling apparatus comprising:
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at least one tank defining an open interior volume and having a coolant inlet for receiving a dielectric liquid coolant within the open interior volume and having a coolant outlet for allowing the coolant to flow from the open interior volume, the coolant inlet and the coolant outlet being fluidly coupled to each other, wherein the at least one tank comprises an open or openable top sized to receive at least one row comprising a plurality of rack-mountable servers, each of at least two of the plurality of rack-mountable servers in the at least one row comprising a motherboard and heat producing components mounted to the motherboard; one or more mounting members positioned within the interior volume and configured to mountably receive the plurality of rack-mountable servers within the interior volume, wherein the mounting members are configured to hold each of at least two of the rack-mountable servers in the at least one row in a horizontally stacked relationship with one another, with the rack-mountable servers in a vertical orientation such that one of the two smallest sides of the rack-mountable server faces upward and the motherboard of the rack-mountable server is vertically oriented, wherein at least two of the rack-mountable servers are independently operable from one another, wherein each of at least two of the rack-mountable servers is configured to connect to a computer network, a volume of dielectric coolant at least partially held in the at least one tank; and a multi-circuit fluid cooling apparatus, wherein, when the vertically oriented rack-mountable servers are mountably received in at least one row in the at least one tank, at least a portion of at least two of the vertically oriented rack-mountable servers being mountably received is held in the at least one tank such that at least two of the vertically oriented rack-mountable servers can be commonly at least partially submerged in the volume of the dielectric liquid coolant in the at least one tank for cooling the vertically oriented rack-mountable servers, wherein, when the vertically oriented rack-mountable servers are mountably received in the at least one tank and commonly at least partially submerged in the volume of dielectric liquid coolant in the at least one tank, the vertically oriented rack-mountable servers are thermally coupled to a remote heat exchanger outside of the server room via the multi-circuit fluid cooling apparatus, wherein the multi-circuit fluid cooling apparatus comprises; a dielectric liquid cooling apparatus; and a secondary cooling apparatus comprising a remote heat exchanger, wherein the dielectric liquid cooling apparatus includes one or more pumps, and a plurality of fluid velocity augmentation devices in the volume of dielectric liquid coolant in the at least one tank, wherein at least one of the pumps, the coolant inlet, the coolant outlet, and the mounting members are configured such that the at least one pump moves at least a portion of the dielectric liquid coolant in the volume of dielectric liquid coolant vertically across heat producing components on the vertically oriented motherboard of one of the vertically oriented rack-mountable servers in parallel flow with dielectric liquid coolant moved vertically across heat producing components on the vertically oriented motherboard of at least one other of the vertically oriented rack-mountable servers, wherein the vertically oriented rack-mountable servers are mountable in the at least one tank such that, when the vertically oriented rack-mountable servers are commonly at least partially submerged in the volume of dielectric liquid coolant in the at least one tank and the dielectric liquid coolant is moved within the at least one tank, at least one of the vertically oriented rack-mountable servers is independently vertically removable from the volume of dielectric liquid coolant in which the at least two vertically oriented rack-mountable servers are commonly at least partially submerged and from the at least one tank through the top of the tank while at least two of the other vertically oriented rack-mountable servers in the at least one row remain commonly at least partially submerged in the volume of dielectric liquid coolant in the at least one tank and the dielectric liquid coolant in the at least one tank continues to flow across heat producing electronic components of the at least two other rack-mountable servers remaining at least partially commonly submerged in the at least one row, wherein each of at least two of the fluid velocity augmentation devices is configured to increase upward fluid velocity of flow of dielectric liquid coolant through the vertically oriented rack-mountable servers or upwardly between adjacent ones of the vertically oriented rack-mountable servers, wherein the volume of dielectric liquid coolant comprises at least one passage in the tank that is outside of the vertically oriented rack-mountable servers, wherein, when the at least one pump is operated to move the dielectric liquid coolant vertically across the heat producing components on the vertically oriented motherboards, a circuit is formed in which a first portion of dielectric liquid coolant is moved vertically upward across the heat producing components on the vertically oriented motherboards and then downward outside of the rack mountable servers in the at least one passage, while a second portion of the dielectric liquid coolant flows out of the tank, wherein the secondary cooling apparatus is configured to reject, by way of the remote heat exchanger, heat transferred from the second portion of the dielectric liquid coolant. - View Dependent Claims (23, 24)
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25. An apparatus for cooling a plurality of rack-mountable servers containing heat generating electronic components in a server room, the cooling apparatus comprising:
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at least one tank defining an open interior volume and having a coolant inlet for receiving a dielectric liquid coolant within the open interior volume and having a coolant outlet for allowing the dielectric liquid coolant to flow from the open interior volume, the coolant inlet and the coolant outlet being fluidly coupled to each other, wherein the at least one tank comprises an open or openable top sized to receive at least one row comprising a plurality of rack-mountable servers, each of at least two of the plurality of rack-mountable servers in the at least one row comprising a motherboard and heat producing components mounted to the motherboard; one or more mounting members positioned within the interior volume and configured to mountably receive the plurality of rack-mountable servers within the interior volume, wherein the mounting members are configured to hold each of at least two of the rack-mountable servers in the at least one row in a horizontally stacked relationship with one another, with the rack-mountable servers in a vertical orientation such that one of the two smallest sides of the rack-mountable server faces upward and the motherboard of the rack-mountable server is vertically oriented, wherein at least two of the vertically oriented rack-mountable servers are independently operable from one another, wherein each of at least two of the vertically oriented rack-mountable servers is configured to connect to a computer network, a volume of dielectric coolant at least partially held in the at least one tank; and a multi-circuit fluid cooling apparatus, wherein, when the vertically oriented rack-mountable servers are mountably received in at least one row in the at least one tank, at least a portion of at least two of the vertically oriented rack-mountable servers being mountably received is held in the at least one tank such that at least two of the vertically oriented rack-mountable servers can be commonly at least partially submerged in a volume of the dielectric liquid coolant in the at least one tank for cooling the vertically oriented rack-mountable servers, wherein, when the vertically oriented rack-mountable servers are mountably received in the at least one tank and commonly at least partially submerged in the volume of dielectric liquid coolant in the at least one tank, the plurality of vertically oriented rack-mountable servers are thermally coupled to a remote heat exchanger outside of the server room via the multi-circuit fluid cooling apparatus, wherein the multiple-circuit fluid cooling apparatus comprises; a dielectric liquid cooling apparatus; a secondary cooling apparatus comprising a remote heat exchanger; and a liquid-to-liquid or liquid-to-refrigerant heat exchanger; wherein the dielectric liquid cooling apparatus including one or more pumps, and a plurality of fluid velocity augmentation devices in the volume of dielectric liquid coolant in the at least one tank, wherein at least one of the pumps, the coolant inlet, the coolant outlet, and the mounting members are configured such that the at least one pump moves at least a portion of the dielectric liquid coolant in the volume of dielectric liquid coolant vertically across heat producing components on the vertically oriented motherboard of one of the vertically oriented rack-mountable servers in parallel flow with dielectric liquid coolant moved vertically across heat producing components on the vertically oriented motherboard of at least one other of the vertically oriented rack-mountable servers, wherein the vertically oriented rack-mountable servers are mountable in the at least one tank such that, when the vertically oriented rack-mountable servers are commonly at least partially submerged in the volume of dielectric liquid coolant in the at least one tank and the dielectric liquid coolant is moved within the at least one tank, at least one of the vertically oriented rack-mountable servers is independently vertically removable from the volume of dielectric liquid coolant in which the at least two vertically oriented rack-mountable servers are commonly at least partially submerged and from the at least one tank through the top of the tank while at least two of the other vertically oriented rack-mountable servers in the at least one row remain commonly at least partially submerged in the volume of dielectric liquid coolant in the at least one tank and the dielectric liquid coolant in the at least one tank continues to flow across heat producing electronic components of the at least two other vertically oriented rack-mountable servers remaining at least partially commonly submerged in the at least one row, wherein the one or more mounting members are configured to mountably receive the plurality of vertically oriented rack-mountable servers above the bottom of the at least one tank to form a volume between the plurality of vertically oriented rack-mountable servers and the bottom of the at least one tank in which the dielectric liquid coolant can collect to permit the flow of dielectric liquid coolant through the plurality of vertically oriented rack-mountable servers, wherein the volume of dielectric liquid coolant comprises at least one passage in the tank that is outside of the vertically oriented rack-mountable servers, wherein, when the at least one pump is operated to move the dielectric liquid coolant vertically across the heat producing components on the vertically oriented motherboards, a circuit is formed in which a first portion of dielectric liquid coolant is moved vertically upward across the heat producing components on the vertically oriented motherboards and then downward outside of the rack mountable servers in the at least one passage, while a second portion of the dielectric liquid coolant flows out of the tank and through the liquid-to-liquid or liquid-to-refrigerant heat exchanger, wherein the liquid-to-liquid or liquid-to-refrigerant heat exchanger is configured to transfer heat from the second portion of dielectric liquid coolant in the circuit to liquid or refrigerant moving in the secondary cooling apparatus, wherein the secondary cooling apparatus is configured to reject, by way of the remote heat exchanger, at least part of the heat transferred from the second portion of the dielectric liquid coolant wherein, when the plurality of rack-mountable servers are mountably received, the plurality of rack-mountable servers are completely submerged within the dielectric liquid coolant such that a volume of dielectric liquid coolant collects in a common manifold area above the plurality of rack-mountable servers, wherein one part of the heated dielectric liquid coolant that has collected in the common manifold area recirculates downward in at least one passage to the bottom of the at least one tank, and wherein another part of the heat heated dielectric coolant that has collected in the common manifold area exits the at least one tank through the coolant outlet in the second portion of dielectric liquid coolant. - View Dependent Claims (26)
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Specification