Battery communication system for battery packs

• US 10,128,546 B2
• Filed: 06/07/2016
• Issued: 11/13/2018
• Est. Priority Date: 06/07/2016
• Status: Active Grant

• Current Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Original Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Inventors: Wand, Thomas Joseph, Tabatowski-Bush, Benjamin A., Mo, Richard, Briggs, Graham L.
• Primary Examiner(s): Snyder, Steven G
• Application Number:
  US15/175,551
• Publication Number:
  US 20170352925A1
• Time in Patent Office: 889 Days
• Field of Search: None
• CPC Class Codes: G06F 13/4068 Electrical coupling
• CPC Class Codes: H01M 10/4257 Smart batteries, e.g. electronic circuits inside the housing of the cells or batteries
• CPC Class Codes: H01M 10/482 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H01M 2010/4271 Battery management systems including electronic circuits, e.g. control of current or voltage to keep battery in healthy state, cell balancing
• CPC Class Codes: H01M 2010/4278 Systems for data transfer from batteries, e.g. transfer of battery parameters to a controller, data transferred between battery controller and main controller
• CPC Class Codes: H01M 2220/20 Batteries in motive systems, e.g. vehicle, ship, plane
• CPC Class Codes: Y02T 10/62 Hybrid vehicles

Abstract

A battery pack according to an exemplary aspect of the present disclosure includes, among other things, a battery monitoring integrated circuit (BMIC) associated with a grouping of battery cells, a calibration microcontroller configured to store battery data associated with the grouping of battery cells, a main microcontroller; and a data transmission node establishing a shared path for communicating both a status signal from the BMIC and the battery data from the calibration microcontroller.

Claims

1. A battery pack, comprising:

a battery monitoring integrated circuit (BMIC) associated with a grouping of battery cells;

a calibration microcontroller configured to store battery data associated with said grouping of battery cells;

a main microcontroller; and

a data transmission node establishing a shared path for communicating both a status signal from said BMIC and said battery data from said calibration microcontroller,

wherein said status signal is a heartbeat signal that indicates an operating state of the BMIC,

wherein said calibration microcontroller is configured to transmit said battery data only while the heartbeat signal is low.

2. The battery pack as recited in claim 1, wherein said BMIC includes a heartbeat generation circuit configured to periodically generate said status signal.

3. The battery pack as recited in claim 2, wherein said heartbeat generation circuit includes a switching device.

4. The battery pack as recited in claim 1, wherein said calibration microcontroller includes a memory device configured to store said battery data.

5. The battery pack as recited in claim 1, wherein said main microcontroller includes a data transmission circuit and a data reception circuit.

6. The battery pack as recited in claim 1, wherein said BMIC and said calibration microcontroller are part of a permanent memory circuit board mounted on or near said grouping of battery cells.

7. The battery pack as recited in claim 6, wherein said permanent memory circuit board includes a data transmission circuit and a data reception circuit.

8. The battery pack as recited in claim 7, wherein said data transmission circuit includes a first switching transistor, a first resistor, a second resistor, and a second switching transistor, and said data reception circuit includes a switching device and a third resistor.

9. The battery pack as recited in claim 1, wherein said main microcontroller is located remotely from said calibration microcontroller.

10. The battery pack as recited in claim 1, wherein said calibration microcontroller includes a data transmission pin connected to a data transmission circuit and a receiver pin connected to a data reception circuit.

11. The battery pack as recited in claim 1, wherein said data transmission node is a single node connecting between said calibration microcontroller and said main microcontroller.

21. The battery pack as recited in claim 1, wherein the battery pack is an electrified vehicle battery pack.

22. The battery pack as recited in claim 1, wherein said calibration microcontroller is a separate device from said BMIC.

12. A method, comprising:

transmitting battery data from a calibration microcontroller of a battery communication system of a battery pack along a path that is shared with a status signal from a battery monitoring integrated circuit (BMIC),

wherein the status signal is a heartbeat signal that indicates an operating state of the BMIC, and

wherein the battery data is transmitted over the path only while the heartbeat signal is low.

13. The method as recited in claim 12, wherein the path is established by a single data transmission node of the battery communication system.

14. The method as recited in claim 12, comprising:

comparing a cyclic redundancy check (CRC) signal sent by the calibration microcontroller with a CRC value saved on a main microcontroller.

15. The method as recited in claim 14, comprising:

operating the battery communication system in normal mode if the CRC signal matches the CRC value.

16. The method as recited in claim 14, comprising:

operating the battery communication system in data request mode if the CRC signal does not match the CRC value.

17. The method as recited in claim 16, wherein, during the data request mode, the main microcontroller commands the calibration microcontroller to send the battery data over the path.

18. The method as recited in claim 16, wherein, during the data request mode, the main microcontroller pulls a high portion of the status signal down to zero volts to request the battery data to be transmitted along the path.

19. The method as recited in claim 12, comprising:

storing the battery data within a memory device of the calibration microcontroller.

20. The method as recited in claim 12, wherein the battery data includes at least one of calibration data, health data, and pertinent constants associated with a grouping of battery cells of the battery pack.

23. The method as recited in claim 12, wherein the battery pack is an electrified vehicle battery pack.

24. The method as recited in claim 12, wherein the calibration microcontroller is a separate device from the BMIC.

25. The method as recited in claim 24, wherein the BMIC and the calibration microcontroller are part of a permanent memory circuit board mounted on or near a grouping of battery cells of the battery pack.