Robotically-controller motorized surgical tool with an end effector

• US 10,130,361 B2
• Filed: 09/23/2016
• Issued: 11/20/2018
• Est. Priority Date: 09/23/2008
• Status: Active Grant

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon, LLC (Johnson & Johnson)
• Inventors: Yates, David C., Shelton, IV, Frederick E., Huitema, Thomas W.
• Primary Examiner(s): Szpira, Julie A
• Application Number:
  US15/274,826
• Publication Number:
  US 20170007340A1
• Time in Patent Office: 788 Days
• CPC Class Codes: A61B 17/068 Surgical staplers , e.g. containing multiple staples or clampsstaplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105; for performing anastomosis A61B17/115; staplers in general B25C5/00
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 2017/00075 Motion
• CPC Class Codes: A61B 2017/00314 Separate linked members
• CPC Class Codes: A61B 2017/00323 Cables or rods
• CPC Class Codes: A61B 2017/00362 Packages or dispensers for MIS instruments A61B2017/0479 takes precedence
• CPC Class Codes: A61B 2017/00398 using powered actuators, e.g. stepper motors, solenoids
• CPC Class Codes: A61B 2017/00477 Coupling A61B2017/0046 takes precedence
• CPC Class Codes: A61B 2017/00685 Archimedes screw
• CPC Class Codes: A61B 2017/00734 battery operated
• CPC Class Codes: A61B 2017/0688 Packages or dispensers for surgical staplers
• CPC Class Codes: A61B 2017/07271 characterised by its cartridge
• CPC Class Codes: A61B 2017/07278 characterised by its sled or its staple holder
• CPC Class Codes: A61B 2017/07285 characterised by its cutter
• CPC Class Codes: A61B 2017/2923 Toothed members, e.g. rack and pinion
• CPC Class Codes: A61B 2017/2927 the angular position of the head being adjustable with respect to the shaft
• CPC Class Codes: A61B 2017/2929 with a head rotatable about the longitudinal axis of the shaft
• CPC Class Codes: A61B 2017/2943 Toothed members, e.g. rack and pinion
• CPC Class Codes: A61B 2017/320093 additional movable means performing cutting operation
• CPC Class Codes: A61B 2017/320094 additional movable means performing clamping operation
• CPC Class Codes: A61B 2017/320095 : with sealing or cauterizing means
• CPC Class Codes: A61B 2017/320097 : with stapling means
• CPC Class Codes: A61B 2090/065 : for measuring contact or contact pressure
• CPC Class Codes: A61B 2090/0803 : Counting the number of times an instrument is used
• CPC Class Codes: A61B 2090/0811 : for the position of a particular part of an instrument with respect to the rest of the instrument, e.g. position of the anvil of a stapling instrument
• CPC Class Codes: A61B 2090/0814 : Preventing re-use
• CPC Class Codes: A61B 34/30 : Surgical robots
• CPC Class Codes: A61B 34/70 : Manipulators specially adapted for use in surgery
• CPC Class Codes: A61B 34/71 : Manipulators operated by drive cable mechanisms
• CPC Class Codes: A61B 34/76 : Manipulators having means for providing feel, e.g. force or tactile feedback
• CPC Class Codes: A61B 50/30 : Containers specially adapted for packaging, protecting, dispensing, collecting or disposing of surgical or diagnostic appliances or instruments for wound clamps A61B17/10; for ligaturing clips A61B17/122; packages or dispensers for surgical gloves or finger-stalls A61B42/40
• CPC Class Codes: A61B 50/36 : for collecting or disposing of used articles
• CPC Class Codes: A61B 90/98 : using electromagnetic means, e.g. transponders
• CPC Class Codes: H02J 2310/23 : The load being a medical device, a medical implant, or a life supporting device
• CPC Class Codes: H02J 7/0031 : using battery or load disconnect circuits H02J9/002 takes precedence

Abstract

A surgical tool for use with a robotic system is disclosed. The surgical tool comprises a housing, a shaft extending distally from the housing, an end effector extending distally from the shaft, a motor configured to generate at least one rotational motion, a modular adapter coupled to the housing and the robotic system, and a motion conversion assembly. The end effector comprises a circular stapler configured to support an interchangeable staple cartridge. The motor comprises at least two windings. The modular adapter comprises at least three rotary shaft interfaces. The at least three rotary shaft interfaces are configured to actuate a closing motion and a firing motion of the circular stapler. The motion conversion assembly is operably coupled to the motor and the circular stapler. The motion conversion assembly is configured to convert the at least one rotational motion to at least one axial motion.

Claims

1. A surgical tool for use with a robotic system, the surgical tool comprising:

a housing;

a shaft extending distally from the housing;

an end effector extending distally from the shaft, the end effector comprising a circular stapler configured to support an interchangeable staple cartridge;

a motor configured to generate at least one rotational motion, wherein the motor comprises at least two windings;

a modular adapter coupled to the housing and the robotic system, wherein the modular adapter comprises at least three rotary shaft interfaces, wherein the at least three rotary shaft interfaces are configured to actuate a closing motion and a firing motion of the circular stapler; and

a motion conversion assembly operably coupled to the motor and the circular stapler, wherein the motion conversion assembly is configured to convert the at least one rotational motion to at least one axial motion.

2. The surgical tool of claim 1, wherein the motor is further configured to generate at least one opposite rotational motion.

3. The surgical tool of claim 1, wherein the motion conversion assembly comprises:

an actuation member in operable communication with the circular stapler; and

a rotary input in operable communication with the motor, wherein the rotary input is configured to receive the at least one rotational motion from the motor, and wherein the actuation member is configured to transmit the at least one axial motion to the circular stapler.

4. The surgical tool of claim 3, wherein the actuation member is in threaded engagement with the rotary input.

5. The surgical tool of claim 1 further comprising a power source configured to provide power for the motor.

6. The surgical tool of claim 5, wherein the power source comprises a battery.

7. The surgical tool of claim 1, wherein the end effector further comprises the interchangeable staple cartridge.

8. The surgical tool of claim 1, wherein the circular stapler comprises:

an anvil;

a cutting washer; and

an interconnected series of staple drivers arranged in an arcuate pattern.

9. The surgical tool of claim 1, wherein each of the at least three rotary shaft interfaces are uncoupled from one another.