Method for moving wind turbine components and transport system for moving wind turbine components

• US 10,138,865 B2
• Filed: 11/28/2013
• Issued: 11/27/2018
• Est. Priority Date: 11/29/2012
• Status: Active Grant

• Current Assignee: Vestas Wind Systems A/S
• Original Assignee: Vestas Wind Systems A/S
• Inventors: Larsen, Gerner, Rossel, Tobias Lidegaard, Arigela, Satish Raja
• Primary Examiner(s): Hageman, Mark C
• Application Number:
  US14/648,016
• Publication Number:
  US 20150316024A1
• Time in Patent Office: 1,825 Days
• Field of Search: 414 10, 414 12
• CPC Class Codes: B61B 9/00 Tramway or funicular systems with rigid track and cable traction haulage clips B61B12/12
• CPC Class Codes: B65G 47/04 for feeding articles
• CPC Class Codes: B65G 47/901 provided with drive systems with rectilinear movements only
• CPC Class Codes: B66C 13/18 Control systems or devices exclusively for rope, cable, or chain winding mechanisms B66D1/40
• CPC Class Codes: B66C 21/00 Cable cranes, i.e. comprising hoisting devices running on aerial cable-ways rope or cable drives for trolleys, combinations of such drives with hoisting gear B66C11/16; railway systems B61B; rope or cable winding mechanisms B66D1/00
• CPC Class Codes: B66C 2700/011 Cable cranes
• CPC Class Codes: E02B 17/0034 Maintenance, repair or inspection of offshore constructions
• CPC Class Codes: E02B 17/027 steel structures E02B17/021 takes precedence
• CPC Class Codes: E02B 2017/0065 Monopile structures
• CPC Class Codes: E02B 2017/0091 Offshore structures for wind turbines
• CPC Class Codes: F03D 13/40 Arrangements or methods specially adapted for transporting wind motor components
• CPC Class Codes: F03D 80/50 Maintenance or repair
• CPC Class Codes: F05B 2230/61 using auxiliary equipment for lifting or holding
• CPC Class Codes: F05B 2240/916 with provision for hoisting onto the structure
• CPC Class Codes: Y02E 10/72 Wind turbines with rotation axis in wind direction
• CPC Class Codes: Y02E 10/728 Onshore wind turbines
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product

Abstract

A method of removing a wind turbine component includes assembling a transport system having a track, one or more support frames, and a carriage movably coupled to the track, the transport system having a first end positioned inside the tower and a second end positioned outside of the tower such that the track extends through an opening in the tower; raising the wind turbine component off of a platform located within the tower and above the door; moving at least part of the platform to allow the component to pass; lowering the wind turbine component onto the carriage; moving the carriage along the track from inside the tower to outside the tower; and removing the wind turbine component from the carriage. A transport system having a track, one or more support frames, and a carriage is also disclosed.

Claims

1. A method of removing a wind turbine component from a wind turbine having a tower with a door for closing off an opening through the tower, the method comprising:

providing a transport system comprising a track having a first end and a second end, one or more support frames configured to support the track and a carriage configured to be movably coupled to the track;

assembling the transport system, including positioning the first end inside the tower and positioning the second end outside of the tower such that the track extends through the opening in the tower;

raising the wind turbine component off a section of a platform located within the tower and above the door;

moving at least a part of the section of the platform to allow the wind turbine component to pass the platform;

lowering the wind turbine component onto the carriage;

moving the carriage along the track from inside the tower to outside the tower such that the wind turbine component is completely positioned outside the tower; and

removing the wind turbine component from the carriage.

2. The method according to claim 1, further comprising moving another wind turbine component into the wind turbine, comprising:

positioning the another wind turbine component on the carriage;

moving the carriage along the track from outside the tower to inside the tower;

raising the another wind turbine component off of the carriage and above the platform;

moving at least a part of the platform to prevent the another wind turbine component from passing the platform;

lowering the another wind turbine component onto the platform; and

disassembling the transport system.

3. The method according to claim 1, wherein assembling the transport system further comprises:

positioning a first end of a first rail inside the tower with a second end positioned outside the tower;

positioning a first end of a second rail inside the tower with a second end positioned outside the tower, the second rail being positioned so as to be generally parallel to the first rail; and

supporting the first and second rails outside the tower with a first support frame.

4. The method according to claim 3, wherein positioning the first end of the first and second rails inside the tower further comprises coupling the first end of the first and second rails to an inner wall of the tower.

5. The method according to claim 4, further comprising fixedly securing the first and second rails to at least one of the inner wall of the tower and the first support frame.

6. The method according to claim 4, wherein positioning the first end of the first and second rails inside the tower further comprises coupling the first end of the first and second rails to the inner wall of the tower at or near locations along the inner wall opposite the opening.

7. The method according to claim 3, further comprising adjusting the height of the first support frame.

8. The method according to claim 7, wherein adjusting the height of the first support frame causes the first and second rails to be angled relative to horizontal.

9. The method according to claim 1, wherein assembling the transport system further comprises coupling a plurality of transport segments in end-to-end fashion to form the transport system.

10. The method according to claim 9, further comprising coupling adjacent transport segments in the region of the tower wall opening with frame spacers and rail spacers.

11. The method according to claim 1, wherein moving the carriage along the track further comprises activating a powered drive device that moves the carriage along the track.

12. The method according to claim 11, wherein activating a powered drive device further comprises activating a winch system that moves the carriage along the track.

13. The method according to claim 1, wherein raising or lowering the wind turbine component further comprises actuating an internal winch system to raise or lower the wind turbine component.

14. The method according to claim 1, wherein raising the wind turbine component off of the platform includes raising the wind turbine component along a vertical axis, and wherein lowering the wind turbine component onto the carriage includes lowering the wind turbine component along the vertical axis.

15. The method according to claim 1, wherein raising the wind turbine component off of the platform includes raising the wind turbine component off of the at least part of the platform prior to moving the at least part of the platform to allow the wind turbine component to pass the platform.

16. A method of removing a wind turbine component from a wind turbine tower having an internal platform including a closure for closing off an opening through the platform, the method comprising:

coupling a cable of a hoist system to the wind turbine component when the wind turbine component is supported by the closure;

supporting the wind turbine component via the hoist system;

moving at least a portion of the closure to allow the wind turbine component to pass the platform; and

lowering the wind turbine component through the opening along a vertical axis via the hoist system.