Surgical stapler

• US 10,143,474 B2
• Filed: 05/06/2016
• Issued: 12/04/2018
• Est. Priority Date: 05/08/2015
• Status: Active Grant

• Current Assignee: Bolder Surgical, LLC (Hologic Incorporated)
• Original Assignee: JustRight Surgical, LLC (Hologic Incorporated)
• Inventors: Bucciaglia, Joseph D., Granger, Richard N., Lyle, Allison B., Schneider, Robert E., Smith, Robert J.
• Primary Examiner(s): Tecco, Andrew M
• Application Number:
  US15/148,744
• Publication Number:
  US 20160345971A1
• Time in Patent Office: 942 Days
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 17/105 Wound clamp magazines for packaging sharps A61B50/3001
• CPC Class Codes: A61B 2017/07214 Stapler heads
• CPC Class Codes: A61B 2017/07221 curved
• CPC Class Codes: A61B 2017/07228 Arrangement of the staples
• CPC Class Codes: A61B 2017/07257 characterised by its anvil
• CPC Class Codes: A61B 2017/07271 characterised by its cartridge
• CPC Class Codes: A61B 2017/07278 characterised by its sled or its staple holder
• CPC Class Codes: A61B 2017/07285 characterised by its cutter

Abstract

A surgical stapler, a cartridge for a surgical stapler, a cutting mechanism for a surgical stapler, and a method of applying surgical staples in a patient are disclosed herein. The stapler may have an anvil movably coupled to a support jaw between a clamped configuration and a closed configuration. The cartridge may be configured to fit within an envelope diameter and to removably house a plurality of B-form staples, at least one of the plurality of B-form staples having a base length and a leg length, the leg length at least 53% of the envelope diameter. The cartridge may have slots shaped to house at least a second one of the plurality of staples at an angle oblique to the first one of the plurality of staples.

Claims

1. A surgical stapler, comprising:

an anvil movably coupled to a support jaw between a clamped configuration wherein the anvil and the support jaw are configured to clamp tissue positioned therebetween, and a closed configuration;

wherein

the support jaw comprises a cartridge having an elongated body configured to removably house a plurality of B-form staples,

at least one of the plurality of B-form staples having a base and a leg,

the cartridge further comprising a first slot shaped to receive a translating cutting mechanism, a second slot shaped to house at least a first one of the plurality of staples, and a third slot shaped to house at least a second one of the plurality of staples at an angle oblique to the first one of the plurality of staples;

the anvil and the support jaw comprising the cartridge are shaped to fit within an envelope diameter when in the closed configuration; and

an expandable cutting mechanism having a cutting portion coupled to a first movable member, the cutting mechanism configured to move between a collapsed configuration wherein the cutting mechanism is shaped to fit within the envelope diameter and an expanded configuration wherein at least a portion of the first movable member is exterior of the envelope diameter.

2. The stapler of claim 1, wherein:

the third slot is shaped to house the second one of the plurality of staples at an angle of between about 4 degrees and about 30 degrees relative to the first one of the plurality of staples.

3. The stapler of claim 1, wherein:

the second slot is shaped to translatably house at least a first staple pusher;

the third slot is shaped to translatably house at least a second staple pusher; and

the second slot and the third slot are configured to limit the first staple pusher to translation at an angle oblique to translation of the second staple pusher.

4. The stapler of claim 1, wherein:

the second slot houses at least a first staple pusher and the first one of the plurality of staples;

wherein

the first pusher is shaped to position the base of the first one of the plurality of staples in contact with the elongated body.

5. The stapler of claim 4, wherein one of:

the first staple pusher is shaped to maintain the base of the first one of the plurality of staples in contact with the elongated body as the first one of the plurality of staples is translated relative to the elongated body.

6. The stapler of claim 1, further comprising:

an upper anvil positioner and a lower anvil positioner, the lower anvil positioner having at least one flange shaped to engage the anvil to effectuate movement of the anvil to the closed configuration, an open configuration, and the clamped configuration.

7. The stapler of claim 1, wherein:

the cutting mechanism further comprises a second movable member;

the first and second movable members are movable in a longitudinal direction; and

at least one of the first or second movable members is rotatable relative to the other one of the first or second movable members.

8. The stapler of claim 1, wherein:

when the cutting mechanism is in the collapsed configuration and the anvil is in the clamped configuration, an uppermost surface of the cutting mechanism is below an uppermost surface of the anvil; and

when the cutting mechanism is in the expanded configuration, the uppermost surface of the cutting mechanism is above the uppermost surface of the anvil.

9. The stapler of claim 1, wherein:

at least the first one of the plurality of staples has a leg length of 3.42 mm or greater, and the envelope diameter is 5.6 mm or less.

10. The surgical stapler of claim 1, wherein:

the surgical stapler is configured to maintain a gap between the anvil and the jaw when in the clamped configuration; and

the gap is 13% of the envelope diameter or greater.

11. The stapler of claim 1, wherein:

the anvil has a curved tissue clamping interface; and

the cartridge has a curved tissue clamping interface shaped to engage the curved tissue clamping interface of the anvil when the stapler is in the closed configuration.

12. The stapler of claim 1, wherein:

at least one of the plurality of staples has a leg length that is at least 53% of the envelope diameter.

13. The stapler of claim 1, wherein:

the elongated body has a first side with a tissue clamping interface and a second side; and

the first slot passes through the first side and the second side.