Replacing a controller on a process device

• US 10,146,206 B2
• Filed: 03/30/2016
• Issued: 12/04/2018
• Est. Priority Date: 03/30/2016
• Status: Active Grant

• Current Assignee: Dresser, LLC (GE Aerospace)
• Original Assignee: Dresser, LLC (GE Aerospace)
• Inventors: Podpaly, Anatoly, Kong, Xianren, Liu, Yanli, Shriver, Justin Scott, Zhu, Ryan
• Primary Examiner(s): Ali, Mohammad
• Assistant Examiner(s): Lindsay, Bernard G
• Application Number:
  US15/085,501
• Publication Number:
  US 20170285611A1
• Time in Patent Office: 979 Days
• Field of Search: None
• CPC Class Codes: G05B 19/406 characterised by monitoring or safety G05B19/19 takes precedence
• CPC Class Codes: G05B 19/416 characterised by control of velocity, acceleration or deceleration G05B19/19 takes precedence
• CPC Class Codes: G05B 19/4184 characterised by fault tolerance, reliability of production system
• CPC Class Codes: G05B 2219/32226 Computer assisted repair, maintenance of system components
• CPC Class Codes: G05B 2219/41306 Control valve with counteracting control pulses
• CPC Class Codes: G05B 2219/45006 Valves
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

A method for replacing a controller on a process device that avoids downtime on a process line. The method may include retrieving data from a first controller on a valve assembly, the data comprising information that defines values for operating parameters on the first controller, removing the first controller from the valve assembly, coupling a second controller to the valve assembly, and storing data on the second controller, the data comprising information that defines the values for operating parameters corresponding with the first controller.

Claims

1. A method, comprising:

at a computing device having a processor with access to executable instructions for,

identifying a change in a valve assembly to a locked position that prevents movement of a closure member relative to a seat;

receiving a first set of data from a first controller on the valve assembly, the data comprising information that defines values for operating parameters on the first controller;

instructing an end user to remove the first controller from the valve assembly;

identifying a change from the first controller with a second controller on the valve assembly;

generating a second set of data for use with the second controller on the valve assembly, the data comprising information that defines the values for operating parameters corresponding with the first controller; and

adjusting an upper stop limit and a lower stop limit on the second controller by,

actuating components on the valve assembly using the second controller;

obtaining position information for the closure member from the second controller; and

recalculating the upper stop limit and the lower stop limit using the position information.

2. The method of claim 1, further comprising:

writing the first set of data to a repository that is remote from the first controller.

3. The method of claim 1, further comprising:

transmitting the second set of data to the second controller.

4. The method of claim 1, further comprising:

instructing the end user to change the valve assembly from the lock position to an unlocked position.

5. The method of claim 1, further comprising:

changing the valve assembly from the locked position to an unlocked position.

6. The method of claim 1, further comprising:

instructing the end user to move the closure member relative to the seat.

7. The method of claim 1, further comprising:

moving the closure member relative to the seat.

8. The method of claim 1, further comprising:

instructing the end user to indicate that the second controller is in position on the valve assembly.

9. The method of claim 1, further comprising:

receiving confirmation that the second controller is in position on the valve assembly.

10. The method of claim 1, further comprising:

confirming that the second controller is in position on the valve assembly.

11. The method of claim 1, further comprising:

receiving confirmation from the end user that the values in the first set of data are correct.

12. The method of claim 1, further comprising:

confirming identifying information on the second controller corresponds with identifying information from the first controller.

13. The method of claim 1, further comprising:

receiving identifying information from the second controller; and

instructing an end user to confirm that the identifying information corresponds with identifying information from the first controller.

14. The method of claim 1, further comprising:

confirming firmware on the second controller corresponds with firmware on the first controller.

15. The method of claim 1, further comprising:

causing the first controller to transmit the first set of data.