Interlocking raft segment for deepwater culture hydroponics

• US 10,149,445 B2
• Filed: 10/26/2017
• Issued: 12/11/2018
• Est. Priority Date: 08/21/2014
• Status: Active Grant

• Current Assignee: Suncrest USA, Inc.
• Original Assignee: Suncrest USA, Inc.
• Inventors: Day, James P
• Primary Examiner(s): Nguyen, Trinh T
• Application Number:
  US15/794,427
• Publication Number:
  US 20180064047A1
• Time in Patent Office: 411 Days
• CPC Class Codes: A01G 31/02 Special apparatus therefor self-acting watering devices A01G27/00
• CPC Class Codes: B63B 2035/4493 Floating structures supporting vegetation, such as trees, reeds, crops, plants, or the like, e.g. flexible structures
• CPC Class Codes: Y02P 60/21 Dinitrogen oxide [N2O], e.g. using aquaponics, hydroponics or efficiency measures

Abstract

Embodiments of a hydroponic growing system include raft segments that can be reversibly attached together to form a raft. Rafts can have one or more plant holes to support a plant body, and one or more thermal chimneys to provide for gas transport from underneath the raft to the upper surface, to control temperature and humidity of the plant. Additional embodiments include wireless sensors that may or may not be part of a raft, and a growing environment control system that can receive data from one or more sensors of environmental conditions of a plant and in other embodiments, can detect discrepancies between the actual environmental conditions and desired conditions. In still further embodiments, a growing environment control system can automatically adjust an actuator to return an environmental condition to a desired state.

Claims

1. A raft segment for deepwater hydroponic culture, comprising:

a. a sheet of buoyant material having a plurality of first plant holes therethrough, at least one of said plant holes having a wider top dimension than a bottom dimension, each of said plant holes sized to retain a plant body with said plant'"'"'s roots suspended in a tank or pond of water;

b. said sheet having a recessed area extending upwardly from the bottom of said sheet; and

c. one or more continuously tapered thermal chimneys through said sheet of buoyant material at said recessed area, at least one of said thermal chimneys having a wider bottom dimension than a top dimension.

2. The raft segment of claim 1, said sheet having a bottom side, said bottom side having an air trap encompassing said one or more of said plant holes and one or more of said thermal chimneys.

3. The raft segment of claim 1, said sheet having a top side having an elevated portion encompassing said one or more of said plant holes and one or more of said thermal chimneys.

4. The raft segment of claim 1, further comprising one or more attachment devices to reversibly secure said raft segment to an adjacent raft segment.

5. The raft segment of claim 4, said attachment devices comprising tabs and tab blanks.

6. The raft segment of claim 1, said buoyant material comprising an open cell polymer foam or a closed cell polymer foam.

7. The raft segment of claim 1, wherein said bouyant material is a foam polymer selected from the group consisting of polystyrene (“

PS”

), expanded polystyrene (“

EPS”

), copolymers of polystyrene, composites of polystyrene, and bioplastics.

8. The raft segment of claim 1, said bouyant material being opaque.

9. The raft segment of claim 1, said one or more thermal chimneys having a circular, oval, or polygonal cross-section.

10. The raft segment of claim 1, further comprising a sensor selected from the group consisting of a temperature sensor, an oxygen sensor, a carbon dioxide sensor, an electrical conductivity sensor, a particulate sensor, pathogen sensor, nutrient ion sensor, and a pH sensor.

11. The raft segment of claim 1, further comprising a wireless transmitter having a unique Interned Protocol (IP) address.

12. The raft segment of claim 1, further comprising:

a plurality of additional raft segments, said raft segments reversibly attached together to form a raft to completely cover the surface of a pond with no gaps between them.

13. A system for hydroponics, comprising:

a plurality of opaque raft segments, each segment comprising a sheet of buoyant material having a recessed area extending upwardly from the bottom of a sheet, a plurality of plant holes through said sheet, said raft segments reversibly attached together to form a raft to completely cover the surface of a pond, at least one of said segments having a continuously tapered thermal chimney through said sheet at said recessed area, said thermal chimney having a wider bottom dimension than a top dimension;

a source of aeration bubbles;

one or more environmental sensors, each of said sensors to measure an environmental variable of the environment of said raft; and

a platform control system to;

a) store or transmit to a remote location information captured by said one or more environmental sensors; and

b) compare said information with previously stored benchmark data; and

c) identify discrepancies between said information and said benchmark data; and

d) transmit one or more signals to a solenoid, and actuator, or other controlling device to adjust the environment to bring it into benchmark tolerances.

14. A method of manufacturing a raft segment, comprising:

a) providing a sheet of buoyant material having a density less than the density of water;

b) said sheet having a recessed area extending upwardly from the bottom of said sheet;

c) creating one or more plant holes through said sheet, at least one of said plant holes having a top dimension larger than a bottom dimension; and

d) creating one or more continuously tapered thermal chimneys through said sheet at said recessed area, at least one of said thermal chimneys having a wider bottom dimension than a top dimension.

15. The method of claim 14, wherein said sheet of bouyant material is formed in a mold sized to produce said one or more plant holes and one or more of said thermal chimneys;

where said bouyant material is produced by injection molding or blow molding.

16. The method of claim 14, wherein said sheet of bouyant material comprises polystyrene, a bioplastic, a resin, a copolymer, or a structural insulted panel.

17. A method for manufacturing a raft for deepwater culture hydroponics, comprising:

a) manufacturing a plurality of raft segments, each segment comprising;

b) a sheet of buoyant material having a density less than the density of water;

c) said sheet having a recessed area extending upwardly from the bottom of said sheet;

d) creating one or more plant holes through said sheet, at least one of said plant holes having a top dimension larger than a bottom dimension;

e) creating one or more continuously tapered thermal chimneys through said sheet at said recessed area, at least one of said thermal chimneys having a wider bottom dimension than a top dimension;

f) placing said plurality of raft segments on the surface of a pond; and

g) reversibly attaching said raft segments together.