Ultrasonic surgical blade with improved cutting and coagulation features

• US 10,154,852 B2
• Filed: 07/01/2015
• Issued: 12/18/2018
• Est. Priority Date: 07/01/2015
• Status: Active Grant

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon, LLC (Johnson & Johnson)
• Inventors: Conlon, Sean P., Gee, Jacob S., Stulen, Foster B., Dannaher, William D., Olson, William A.
• Primary Examiner(s): SHI, KATHERINE MENGLIN
• Application Number:
  US14/789,744
• Publication Number:
  US 20170000513A1
• Time in Patent Office: 1,266 Days
• Field of Search: 606169
• CPC Class Codes: A61B 17/320068 using mechanical vibrations, e.g. ultrasonic A61B17/22012 takes precedence; dental tooth drilling devices operated by vibration A61C3/03; removing intra-ocular material using mechanical vibrations A61F9/00745
• CPC Class Codes: A61B 2017/00424 ergonomic, e.g. fitting in fist
• CPC Class Codes: A61B 2017/320069 for ablating tissue
• CPC Class Codes: A61B 2017/320071 with articulating means for working tip
• CPC Class Codes: A61B 2017/320074 blade
• CPC Class Codes: A61B 2017/320075 single edge blade, e.g. for cutting
• CPC Class Codes: A61B 2017/320078 Tissue manipulating surface
• CPC Class Codes: A61B 2017/320089 node location

Abstract

An ultrasonic surgical blade with improved cutting and coagulation features is disclosed. The blade includes a solid body, a longitudinal portion having a proximal end configured to couple to an ultrasonic transmission waveguide and a transverse portion extending crosswise from the distal end of the longitudinal portion. At least one dissection edge and at least one hemostasis surface is provided on the blade. The transverse portion defines a hook having a free end configured to pull and dissect tissue. Also disclosed is an ultrasonic surgical blade that also includes a sharp central ridge and an end mass for acoustic balance.

Claims

1. An ultrasonic surgical blade, comprising:

a solid body;

a longitudinal portion having a proximal end configured to couple to an ultrasonic transmission waveguide and a distal end configured to dissect and coagulate tissue, the longitudinal portion comprising;

a substantially planar longitudinal surface; and

a distal hemostasis surface located opposite of the substantially planar longitudinal surface, the distal hemostasis surface having a surface area S1 defined by a distal surface inflection, a first proximal surface inflection, and first and second lateral cutting edges extending from the distal surface inflection to the first proximal surface inflection, wherein the distal surface inflection defines a minimum width of the distal hemostasis surface and the first proximal surface inflection defines a maximum width of the distal hemostasis surface;

a transverse portion extending crosswise from the distal end of the longitudinal portion, the transverse portion defining a hook extending above the ultrasonic transmission waveguide having a free end configured to pull and dissect tissue, the transverse portion comprising;

a curved section extending from a distal end of the substantially planar longitudinal surface;

a tip surface defined at the free end;

a substantially planar proximal inner surface extending from the curved section to the tip surface; and

an outer concave distal surface extending from the tip surface to the distal hemostasis surface; and

a distal dissection edge defined at a surface inflection of the outer concave distal surface and the distal hemostasis surface.

2. The ultrasonic surgical blade of claim 1, wherein the longitudinal portion comprises a proximal hemostasis surface located opposite of the substantially planar longitudinal surface, the proximal hemostasis surface having a surface area S2 defined by the first proximal surface inflection defining a junction of the distal hemostasis surface and the proximal hemostasis surface, a second proximal surface inflection, and third and fourth lateral cutting edges extending from the first proximal surface inflection to the second proximal surface inflection.

3. The ultrasonic surgical blade of claim 2, wherein the depth of the transverse portion measured from the tip surface to the proximal hemostasis surface is selected from a range of 1.8 mm to 3.0 mm.

4. The ultrasonic surgical blade of claim 2, wherein the surface area S2 is selected from a range of 6.45 mm² to 12.90 mm².

5. The ultrasonic surgical blade of claim 2, wherein the third and fourth lateral cutting edges define a maximum width of the proximal hemostasis surface at a location between the first and second proximal surface inflections.

6. The ultrasonic surgical blade of claim 1, wherein the surface area S1 is selected from a range of 3.226 mm² to 6.45 mm².

7. The ultrasonic surgical blade of claim 1, further comprising a beveled edge defined between the tip surface and the substantially planar proximal inner surface.

8. The ultrasonic surgical blade of claim 1, further comprising an oblique tip surface extending from the tip surface to the outer concave distal surface.

9. An ultrasonic surgical blade, comprising:

a solid body;

a longitudinal portion having a proximal end and a distal end, the longitudinal portion comprising;

a substantially planar longitudinal surface; and

a distal hemostasis surface located opposite of the substantially planar longitudinal surface, the distal hemostasis surface having a surface area S1 defined by a distal surface inflection, a first proximal surface inflection, and first and second lateral cutting edges extending from the distal surface inflection to the first proximal surface inflection, wherein the distal surface inflection defines a minimum width of the distal hemostasis surface and the first proximal surface inflection defines a maximum width of the distal hemostasis surface;

a transverse portion extending crosswise from the distal end of the longitudinal portion, the transverse portion defining a hook having a free end, the transverse portion comprising;

a curved section extending from a distal end of the substantially planar longitudinal surface;

a tip surface defined at the free end;

a proximal inner surface extending from the curved section to the tip surface; and

an outer concave distal surface extending from the tip surface to the distal hemostasis surface.

10. The ultrasonic surgical blade of claim 9, wherein the longitudinal portion comprises a proximal hemostasis surface located opposite of the substantially planar longitudinal surface, the proximal hemostasis surface having a surface area S2 defined by the first proximal surface inflection defining a junction of the distal hemostasis surface and the proximal hemostasis surface, a second proximal surface inflection, and third and fourth lateral cutting edges extending from the first proximal surface inflection to the second proximal surface inflection.

11. The ultrasonic surgical blade of claim 10, wherein the depth of the transverse portion measured from the tip surface to the proximal hemostasis surface is selected from a range of 1.8 mm to 3.0 mm.

12. The ultrasonic surgical blade of claim 10, wherein the surface area S2 is selected from a range of 6.45 mm² to 12.90 mm².

13. The ultrasonic surgical blade of claim 10, wherein the third and fourth lateral cutting edges define a maximum width of the proximal hemostasis surface at a location between the first and second proximal surface inflections.

14. The ultrasonic surgical blade of claim 9, wherein the surface area S1 is selected from a range of 3.226 mm² to 6.45 mm².