Sole for a shoe, in particular for a running shoe

• US 10,165,821 B2
• Filed: 06/22/2009
• Issued: 01/01/2019
• Est. Priority Date: 07/05/2008
• Status: Active Grant

• Current Assignee: Ecco Sko A/S (Anpartsselskabet af 1. Oktober 2011)
• Original Assignee: Ecco Sko A/S (Anpartsselskabet af 1. Oktober 2011)
• Inventors: Truelsen, Ejnar
• Primary Examiner(s): Prange, Sharon M
• Assistant Examiner(s): Trieu, Timothy K
• Application Number:
  US12/988,646
• Publication Number:
  US 20110030245A1
• Time in Patent Office: 3,480 Days
• Field of Search: 36107, 36108, 36 76 R, 36 30 R, 36 28, 36 35 R, 36 25 R, 36 73
• CPC Class Codes: A43B 13/026 Composites, e.g. carbon fibre or aramid fibre; the sole, one or more sole layers or sole part being made of a composite
• CPC Class Codes: A43B 13/12 Soles with several layers of different materials
• CPC Class Codes: A43B 23/22 Supports for the shank or arch of the uppers
• CPC Class Codes: A43B 5/06 Running shoes; Track shoes
• CPC Class Codes: A43B 7/144 situated under the heel, i.e. the calcaneus bone

Abstract

A sole for a shoe, in particular for a running shoe, the sole having a polyurethane injected midsole, a longitudinally extending shank, and an outsole. The shank extends from the forefoot of the sole through an arch area to a heel area and has an opening in its heel area for receiving polyurethane during injection of the polyurethane for the midsole. Further, the shank has a cavity for receiving a comfort element. The heel area of the shank is offset to be closer to the outsole than the shank in the arch area. The sole provides a low weight sole while still providing comfort to the wearer of the shoe. By placing a comfort element in the cavity, in the heel area of the shank, which comfort element has a higher elasticity than the polyurethane of the midsole, the sole provides improved energy absorption and energy return.

Claims

1. Sole for a shoe, in particular for a running shoe, the sole comprising:

a polyurethane injected midsole extending continuously from a heel area to a forefoot area;

a longitudinally extending shank, the shank having a lower surface; and

an outsole having an outer surface;

said shank extending from the forefoot of the sole through an arch area to the heel area and having an opening in its heel area for receiving polyurethane of the midsole;

wherein the lower surface of the shank in the heel area is offset to be closer to the outer surface of the outsole in a vertical direction than the lower surface of the shank in the arch area; and

the sole further comprising a comfort element having a higher elasticity than the polyurethane of the midsole;

wherein the comfort element is placed in a cavity above said opening of the shank, and is bonded to the polyurethane of the midsole.

2. The sole according to claim 1, wherein the comfort element on a surface facing a textile sole of an upper is devoid of polyurethane from the midsole.

3. The sole according to claim 2, wherein the comfort element on a surface facing the shank has a nose corresponding to an opening'"'"'s size and protruding into the opening towards the polyurethane of the midsole.

4. The sole according to claim 2, wherein a ratio of the height of the comfort element to the height of polyurethane of the midsole below the cavity is below 2:

1.

5. The sole according to claim 2, wherein a ratio of the comfort element'"'"'s height to the height of polyurethane of the midsole below the cavity is below 1.5:

1.

6. The sole according to claim 2, wherein an energy absorption polyurethane layer, which as a lower density than the polyurethane of the midsole and has a thickness of 0.5 to 1.5 millimeters, is placed on the side of the textile sole of the upper facing the shank and the polyurethane midsole.

7. The sole according to claim 1, wherein the transition zone from the arch area of the shank to the heel area has an angle of maximum 50°

related to the horizontal plane of the offset shank in the heel area.

8. The sole according to claim 7, wherein the transition zone slopes from the arch area towards the heel area, and from the medial side to the lateral side.

9. The sole according to claim 1, wherein the opening in the offset heel area is essentially elliptical, and positioned above the point of touch down.

10. The sole according to claim 1, wherein the shank has curved fingers (15, 16) in the forefoot area, said shank having a hard region and a soft region and the fingers being bendable around a bending line between the hard region and the soft region.

11. The sole according to claim 1, wherein the heel area of the shank generally extends along a first plane and at least a portion of the arch area of the shank generally extends along a second plane, where the first and second planes are substantially parallel to a horizontal ground plane, and wherein a vertical distance between the first plane and the horizontal ground plane is less than a distance between the second plane and the horizontal ground plane.

12. The sole according to claim 11, wherein the shank includes a transition area which extends at an angle from the first plane of the heel area to the second plane of the arch area, where the angle is about 50°

or less relative to the first plane.

13. The sole according to claim 1, wherein the shank includes said cavity delimited by the offset heel area and a rim which extends around the opening, wherein the cavity is configured to receive and retain the polyurethane of the midsole.

14. The sole according to claim 1, wherein the offset heel portion of the shank is configured to dispose vertically closer to the outsole than to a foot of a wearer.

15. The sole according to claim 14, wherein the arch area of the shank is configured to disposed vertically closer to the foot of a wearer than to the outsole when worn.