Electrically-driven working apparatus and method for protecting battery of electrically-driven working apparatus

• US 10,177,559 B2
• Filed: 01/14/2015
• Issued: 01/08/2019
• Est. Priority Date: 01/15/2014
• Status: Active Grant

• Current Assignee: Makita Corporation
• Original Assignee: Makita Corporation
• Inventors: Uesugi, Hiroki, Umemura, Takuya, Endo, Takayoshi, Noda, Masafumi
• Primary Examiner(s): Comber, Kevin J
• Application Number:
  US14/596,600
• Publication Number:
  US 20150200535A1
• Time in Patent Office: 1,455 Days
• Field of Search: 361 911
• CPC Class Codes: H02H 3/044 Checking correct functioning of protective arrangements, e.g. by simulating a fault for differential current circuit breakers H02H3/335
• CPC Class Codes: H02H 3/05 with means for increasing reliability, e.g. redundancy arrangements for logic circuits H03K19/003
• CPC Class Codes: H02H 7/18 for batteries; for accumulators
• CPC Class Codes: H02J 7/00306 Overdischarge protection
• CPC Class Codes: H02J 7/0031 using battery or load disconnect circuits H02J9/002 takes precedence
• CPC Class Codes: H02J 7/0063 with circuits adapted for supplying loads from the battery
• CPC Class Codes: H02J 7/00714 in response to battery charging or discharging current
• CPC Class Codes: H02J 7/007182 in response to battery voltage
• CPC Class Codes: H02J 7/007194 of the battery
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

An electrically-driven working apparatus in one aspect of an embodiment of the present disclosure comprises: a battery; an abnormality detection unit; a power supply path; a first disconnection unit; a second disconnection unit; and a control unit. The control unit activates the first disconnection unit to disconnect the power supply path if either of an overload or an over discharge of the battery is detected by the abnormality detection unit, and subsequently determines whether discharge from the battery has stopped after activating the first disconnection unit, and activates the second disconnection unit to disconnect the power supply path if discharge from the battery has not stopped.

Claims

1. An electrically-driven working apparatus comprising:

a battery;

an abnormality detection circuit configured to detect either an overload or an over discharge of the battery;

a power supply path configured to be connected to the battery;

a first disconnection circuit and a second disconnection circuit, each of the first disconnection circuit and the second disconnection circuit being provided in the power supply path to be operable to disconnect the power supply path; and

a control circuit configured (i) to activate the first disconnection circuit to disconnect the power supply path if either of the overload or the over discharge is detected by the abnormality detection circuit, (ii) to subsequently determine whether discharge from the battery has stopped based on a current flowing in the power supply path and/or a change in temperature of one of the battery and the electrically-driven working apparatus after activating the first disconnection circuit, and (iii) to activate the second disconnection circuit to disconnect the power supply path if discharge from the battery has not stopped.

2. The electrically-driven working apparatus according to claim 1, further comprising:

a main body; and

a battery pack configured to be connected to the main body to supply electric power to the main body,

wherein the first disconnection circuit is provided to the main body, and

wherein the battery and the second disconnection circuit are provided to the battery pack.

3. The electrically-driven working apparatus according to claim 2, wherein the second disconnection circuit is configured to maintain, after once disconnecting the power supply path, the disconnection of the power supply path and to cancel the disconnection of the power supply path when the battery pack is detached from the main body.

4. The electrically-driven working apparatus according to claim 2, wherein the second disconnection circuit is configured to maintain, after once disconnecting the power supply path, the disconnection of the power supply path, and to cancel the disconnection of the power supply path when the battery pack is attached to a charger to charge the battery.

5. The electrically-driven working apparatus according to claim 2,

wherein the control circuit is provided to the battery pack, and

wherein the second disconnection circuit comprises at least one switching element configured to connect or disconnect the power supply path according to a control signal from the control unit.

6. The electrically-driven working apparatus according to claim 5, wherein the at least one switching element comprises a plurality of switching elements that are connected in parallel to one another.

7. The electrically-driven working apparatus according to claim 2, further comprising:

a third disconnection circuit that is provided in the power supply path and is operable to disconnect the power supply path,

wherein the control circuit is further configured to determine whether discharge from the battery has stopped after activating the second disconnection circuit, and to activate the third disconnection circuit to disconnect the power supply path if discharge from the battery has not stopped.

8. The electrically-driven working apparatus according to claim 7, wherein the third disconnection circuit as well as the battery and the second disconnection circuit is provided to the battery pack.

9. The electrically-driven working apparatus according to claim 8, further comprising a state determination circuit configured, when the battery pack is detached from any of the main body and a charger to charge the battery, to generate a first voltage if both of the second disconnection circuit and the third disconnection circuit are normal, and to generate a second voltage different from the first voltage if at least one of the second disconnection circuit or the third disconnection circuit is not normal.

10. The electrically-driven working apparatus according to claim 7,

wherein the third disconnection circuit comprises:

at least one protection circuit comprising;

a fuse portion to disconnect the power supply path by melting and a heater portion to generate heat by electrical conduction to thereby melt the fuse portion, and

wherein the control circuit is configured to cause electrical conduction from the battery to the heater portion to thereby melt the fuse portion when activating the third disconnection circuit to disconnect the power supply path.

11. The electrically-driven working apparatus according to claim 10, wherein the control circuit is further configured to, when activating the third disconnection circuit to disconnect the power supply path, wait until the voltage of the battery returns to a specified voltage that allows supply of electric power sufficient to melt the fuse portion to the heater portion if the voltage of the battery has not reached the specified voltage, and to cause electrical conduction from the battery to the heater portion if the voltage of the battery has returned to the specified voltage.

12. The electrically-driven working apparatus according to claim 10, wherein the at least one protection circuit comprises a plurality of protection circuits that are connected in parallel to one another.

13. The electrically-driven working apparatus according to claim 1, further comprising:

a third disconnection circuit that is provided in the power supply path and is operable to disconnect the power supply path,

wherein the control circuit is further configured to determine whether discharge from the battery has stopped after activating the second disconnection circuit, and to activate the third disconnection circuit to disconnect the power supply path if discharge from the battery has not stopped.

14. The electrically-driven working apparatus according to claim 1, further comprising:

an actuator configured to operate receiving the electric power from the battery,

wherein the power supply path is configured to be connected to the actuator as well as to the battery.

15. A method for protecting a battery of an electrically-driven working apparatus, the method comprising:

providing a first disconnection circuit and a second disconnection circuit in a power supply path, which is to be connected to the battery, in the electrically-driven working apparatus, each of the first disconnection circuit and the second disconnection circuit being operable to disconnect the power supply path;

detecting one of an overload and an over discharge of the battery;

activating the first disconnection circuit when the one of the overload and the over discharge is detected;

determining whether discharge from the battery has stopped based on a current flowing in the power supply path and/or a change in temperature of one of the battery and the electrically-driven working apparatus after activating the first disconnection circuit; and

activating the second disconnection circuit if discharge from the battery has not stopped after activating the first disconnection circuit.

16. The method according to claim 15, further comprising:

providing, in the power supply path, a third disconnection circuit that is operable to disconnect the power supply path;

determining whether discharge from the battery has stopped after activating the second disconnection circuit; and

activating the third disconnection circuit if discharge from the battery has not stopped after activating the second disconnection circuit.