Fabric devices with shape memory alloy wires that provide haptic feedback

• US 10,191,550 B1
• Filed: 05/10/2017
• Issued: 01/29/2019
• Est. Priority Date: 05/11/2016
• Status: Active Grant

• Current Assignee: Apple Inc.
• Original Assignee: Apple Inc.
• Inventors: Nussbaum, Michael B., Beesley, Mark J., Sunshine, Daniel D., Schultz, Christopher A., Podhajny, Daniel A.
• Primary Examiner(s): Lubit, Ryan A
• Application Number:
  US15/592,049
• Time in Patent Office: 629 Days
• CPC Class Codes: G06F 2203/04105 Pressure sensors for measuring the pressure or force exerted on the touch surface without providing the touch position
• CPC Class Codes: G06F 3/016 Input arrangements with force or tactile feedback as computer generated output to the user
• CPC Class Codes: G06F 3/0445 using two or more layers of sensing electrodes, e.g. using two layers of electrodes separated by a dielectric layer
• CPC Class Codes: G06F 3/0446 using a grid-like structure of electrodes in at least two directions, e.g. using row and column electrodes
• CPC Class Codes: G06F 3/0447 Position sensing using the local deformation of sensor cells

Abstract

An electronic device may have haptic output devices based on shape memory alloy wire. The electronic device may have control circuitry that supplies current to the shape memory alloy wire to heat and thereby contract the shape memory wire to create vibrations for a user'"'"'s finger. The vibrations may serve as haptic feedback in a device such as a keyboard, a strap with embedded buttons, or other electronic devices. The shape memory alloy wire may run between upper and lower fabric layers in a spacer fabric, may form loops that attached to a fabric layer, or may be tensioned across an opening in a printed circuit or other rigid support structure.

Claims

1. An electronic device, comprising:

a printed circuit board having at least one opening;

shape memory alloy wire that spans the opening and that has ends that are secured to the printed circuit board;

control circuitry that is configured to supply haptic output with the shape memory alloy wire by applying current to the shape memory alloy wire; and

fabric having conductive strands configured to carry the current to the shape memory alloy wire.

2. The electronic device defined in claim 1 wherein the printed circuit has metal traces that are coupled to the shape memory alloy wire.

3. The electronic device defined in claim 2 wherein the conductive strands are coupled to the metal traces.

4. The electronic device defined in claim 3 wherein the conductive strands include a conductive warp strand and a conductive weft strand, wherein the printed circuit board has opposing first and second surfaces, wherein the conductive warp strand is coupled to a first portion of the metal traces on the first surface, and wherein the conductive weft strand is coupled to a second portion of the metal traces on the second surface.

5. The electronic device defined in claim 4 wherein the shape memory alloy wire comprises a plurality of segments each of which spans the opening.

6. The electronic device defined in claim 5 wherein the metal traces are configured to supply the current in series to the segments that span the opening.

7. The electronic device defined in claim 1 wherein the shape memory alloy wire includes enlarged ends and wherein the printed circuit board has wire retention openings that receive the enlarged ends and that tension the shape memory alloy wire across the opening.

8. The electronic device defined in claim 7 wherein the wire retention openings comprise notches in edges of the printed circuit board and wherein the printed circuit board comprises metal traces in the notches.

9. The electronic device defined in claim 1 wherein the control circuitry is configured to gather signals from the shape memory alloy wire.

10. The electronic device defined in claim 1 where the shape memory alloy wire has ends and wherein the printed circuit board has edges with recesses that receive the ends so that the shape memory alloy wire is tensioned across the opening.

11. The electronic device defined in claim 10 further comprising metal retention pegs that secure the ends in the recesses.

12. A haptic output device that is controlled by current supplied by control circuitry, comprising:

a layer of fabric having conductive strands;

a loop of shape memory alloy wire that receives the current, wherein the conductive strands are configured to carry the current to the loop of shape memory alloy wire; and

strands of material that are sewn into the layer of fabric and that tension the loop of shape memory alloy wire.

13. The haptic output device defined in claim 12 wherein the loop of shape memory alloy has ends and wherein the ends are coupled to the conductive strands of material using laser-deposited molten metal droplets.

14. The haptic output device defined in claim 12 wherein the conductive strands of material comprise conductive warp strands and conductive weft strands, wherein the loop of shape memory alloy has first and second ends, wherein one of the conductive warp strands is coupled to the first end, and wherein one of the conductive weft strands is coupled to the second end.

15. Apparatus, comprising:

a first fabric layer;

a second fabric layer, wherein at least one of the first and second fabric layers comprises conductive strands;

undulating strands of material that pass between the first and second fabric layers and space the first and second fabric layers apart from each other;

an undulating shape memory alloy wire that passes between the first and second fabric layers and that is tensioned by the undulating strands of material; and

control circuitry configured to supply current to the undulating shape memory alloy wire to provide haptic output through the conductive strands.

16. The apparatus defined in claim 15 wherein the first and second fabric layers comprise woven fabric layers.

17. The apparatus defined in claim 16 wherein the undulating strands of material comprise polymer monofilaments.