Object detection system and method for detecting foreign objects in an inductive power transfer system

• US 10,199,882 B2
• Filed: 03/31/2015
• Issued: 02/05/2019
• Est. Priority Date: 04/17/2014
• Status: Active Grant

• Current Assignee: IPT Group BV
• Original Assignee: Bombardier Primove Gmbh
• Inventors: Lannoije, Marnix, Czainski, Robert, Wirth, Christian
• Primary Examiner(s): Tso, Edward
• Application Number:
  US15/304,197
• Publication Number:
  US 20170040848A1
• Time in Patent Office: 1,407 Days
• Field of Search: 320107, 320108, 320114, 320115
• CPC Class Codes: B60L 2200/18 Buses
• CPC Class Codes: B60L 2240/80 Time limits
• CPC Class Codes: B60L 53/124 Detection or removal of foreign bodies
• CPC Class Codes: B60L 53/126 Methods for pairing a vehicle and a charging station, e.g. establishing a one-to-one relation between a wireless power transmitter and a wireless power receiver
• CPC Class Codes: B60L 53/38 specially adapted for charging by inductive energy transfer
• CPC Class Codes: B60L 53/62 in response to charging parameters, e.g. current, voltage or electrical charge
• CPC Class Codes: H02J 50/10 using inductive coupling
• CPC Class Codes: H02J 50/60 responsive to the presence of foreign objects, e.g. detection of living beings
• CPC Class Codes: H02J 50/90 involving detection or optimisation of position, e.g. alignment
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/12 Electric charging stations
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles
• CPC Class Codes: Y02T 90/16 Information or communication technologies improving the operation of electric vehicles

Abstract

The invention relates to an object detection system for an inductive power transfer system, in particular for transferring power to a vehicle on a surface of a route, wherein the inductive power transfer system includes a primary winding structure and a secondary winding structure, wherein a charging volume is assigned to the inductive power transfer system during inductive power transfer, wherein the object detection system includes at least one sensing device, wherein the sensing device has a detection volume, wherein the at least one sensing device is arranged such that the detection volume is fully arranged outside the charging volume or includes only an edge portion of the charging volume. Furthermore, the invention relates to a method for detecting a foreign object, an inductive power transfer system and a vehicle.

Claims

1. An inductive power transfer system comprising:

an object detection system comprising at least one sensing device;

a primary winding structure; and

a secondary winding structure,

wherein a charging volume is assigned to the inductive power transfer system,

wherein the at least one sensing device has a detection volume, wherein the at least one sensing device is arranged such that the detection volume is fully arranged outside the charging volume or comprises only an edge portion of the charging volume,

wherein the at least one sensing device comprises at least one exciting winding structure and at least one detecting winding structure, wherein the at least one detecting winding structure is arranged within the exciting winding structure, wherein an electromagnetic detection field is generable by the exciting winding structure.

2. The inductive power transfer system according to claim 1, wherein the at least one sensing device is designed as an inductive sensing system.

3. The inductive power transfer system according to claim 1, wherein the at least one sensing device is arranged ahead of the charging volume or at a front edge region of the charging volume with respect to a coordinate system comprising a vertical axis, a longitudinal axis and a lateral axis, wherein the longitudinal axis is oriented parallel to a longitudinal axis of the primary winding structure or parallel to a longitudinal axis of the secondary winding structure.

4. The inductive power transfer system according to claim 1, wherein the object detection system comprises at least another sensing device, wherein the at least another sensing device is arranged beside the charging volume or at a lateral edge region of the charging volume, behind the charging volume, or at a rear edge region of the charging volume with respect to a coordinate system comprising a vertical axis, a longitudinal axis and a lateral axis, wherein the vertical axis is oriented parallel to a main direction of propagation of the alternating electromagnetic field generated by the primary winding structure or orthogonal to a plane comprising a secondary winding structure or a bottom surface of the secondary winding structure, wherein the longitudinal axis is oriented parallel to a longitudinal axis of the primary winding structure or parallel to a longitudinal axis of the secondary winding structure, wherein the lateral axis is oriented orthogonal to the vertical axis and the longitudinal axis.

5. The inductive power transfer system according to claim 1, wherein the at least one sensing device is arranged ahead of the charging volume or at a front edge region of the charging volume with respect to a coordinate system comprising a vertical axis, a longitudinal axis and a lateral axis, wherein the vertical axis is oriented parallel to a main direction of propagation of the alternating electromagnetic field generated by the primary winding structure or orthogonal to a plane comprising a secondary winding structure or a bottom surface of the secondary winding structure, wherein the longitudinal axis is oriented parallel to a longitudinal axis of the primary winding structure or parallel to a longitudinal axis of the secondary winding structure, wherein the lateral axis is oriented orthogonal to the vertical axis and the longitudinal axis,

wherein the object detection system comprises at least one other sensing device,

wherein the at least one other sensing device is arranged beside the charging volume, at a lateral edge region of the charging volume, behind the charging volume, or at a rear edge region of the charging volume with respect to the coordinate system.

6. The inductive power transfer system according to claim 1, wherein at least one barrier device is arranged beside the charging volume or behind the charging volume with respect to a coordinate system comprising a vertical axis, a longitudinal axis, and a lateral axis, wherein the longitudinal axis is oriented parallel to a longitudinal axis of the primary winding structure or parallel to a longitudinal axis of the secondary winding structure.

7. The inductive power transfer system according to claim 1, wherein the at least one sensing device is arranged on a secondary side of the inductive power transfer system or on a primary side of the inductive power transfer system.

8. The inductive power transfer system according to claim 4, wherein the at least one other sensing device is arranged on a secondary side of the inductive power transfer system or on a primary side of the inductive power transfer system.

9. The inductive power transfer system according to claim 4, wherein the at least one sensing device is arranged on a secondary side of the inductive power transfer system or on a primary side of the inductive power transfer system, wherein the at least one other sensing device is arranged on a secondary side of the inductive power transfer system or on a primary side of the inductive power transfer system.

10. The inductive power transfer system according to claim 1, wherein the object detection system comprises at least one positioning means for adapting a position of the at least one sensing device.

11. The inductive power transfer system according to claim 4, wherein the object detection system comprises at least one positioning means for adapting a position of the at least one other sensing device.

12. The inductive power transfer system according to claim 4, wherein the object detection system comprises at least one positioning means for adapting a position of the at least one sensing device, wherein the object detection system comprises at least one positioning means for adapting a position of the at least one other sensing device.

13. The inductive power transfer system according to claim 1, wherein the object detection system comprises at least one evaluation unit, wherein at least one signal characteristic of an output signal of the at least one sensing device is determinable by the at least one evaluation unit, wherein at least one characteristic of a detected object is determinable depending on the at least one signal characteristic.

14. A method for detecting a foreign object in an inductive power transfer system, wherein the inductive power transfer system comprises a primary winding structure and a secondary winding structure, wherein an object detection system comprises at least one sensing device, wherein the at least one sensing device has a detection volume, the method comprising:

assigning a charging volume to the inductive power transfer system;

arranging the at least one sensing device such that the detection volume is fully arranged outside the charging volume or comprises only an edge portion of the charging volume; and

activating the at least one sensing device before and/or during an inductive power transfer,

wherein the at least one sensing device comprises at least one exciting winding structure and at least one detecting winding structure, wherein the at least one detecting winding structure is arranged within the exciting winding structure, wherein an electromagnetic detection field is generated by the exciting winding structure.

15. The method according to claim 14, the method further comprising activating the at least one sensing device during an alignment operation of the secondary winding structure relative to the primary winding structure.

16. The method according to claim 15, the method further comprising arranging the at least one sensing device ahead of the charging volume or at a front edge region of the charging volume;

and activating the at least one sensing device before and during the secondary winding structure is moved over the primary winding structure in a predetermined direction.

17. The method according to claim 14, the method further comprising activating the at least one sensing device ahead of the charging volume or at a front edge region of the charging volume and/or the at least one other sensing device beside or behind the charging volume or at a lateral edge region or at a rear edge region of the charging volume after the secondary winding structure is aligned relative to the primary winding structure and before and/or during an inductive power transfer.

18. The method according to claim 14, the method further comprising adjusting a vertical position of the at least one sensing device.

19. The method according to claim 14, the method further comprising generating a detection signal in response to if a foreign object being detected by the at least one sensing device, wherein the inductive power transfer process is controlled depending on the detection signal.

20. The method according to claim 14, the method further comprising determining at least one signal characteristic of an output signal of the at least one sensing device, wherein at least one characteristic of a detected object is determined depending on the at least one signal characteristic.

21. A vehicle comprising:

an object detection system, comprising at least one sensing device, wherein the sensing device has a detection volume, wherein the at least one sensing device is arranged such that the detection volume is fully arranged outside a charging volume or comprises only an edge portion of the charging volume, wherein the at least one sensing device comprises at least one exciting winding structure and at least one detecting winding structure, wherein the at least one detecting winding structure is arranged within the exciting winding structure, wherein an electromagnetic detection field is generable by the exciting winding structure.