System, method, and apparatus for infusing fluid

• US 10,202,970 B2
• Filed: 10/02/2015
• Issued: 02/12/2019
• Est. Priority Date: 12/21/2011
• Status: Active Grant

• Current Assignee: Deka Products Limited Partnership
• Original Assignee: Deka Products Limited Partnership
• Inventors: Kamen, Dean, Kerwin, John M., Murphy, Colin H., Gray, Larry B., Langenfeld, Christopher C., Slate, Michael J., Place, Michael S.
• Primary Examiner(s): Stimpert, Philip
• Application Number:
  US14/873,515
• Publication Number:
  US 20160097382A1
• Time in Patent Office: 1,229 Days
• Field of Search: 417470, 417471
• CPC Class Codes: A61M 2005/16863 Occlusion detection
• CPC Class Codes: A61M 5/14228 with linear peristaltic action, i.e. comprising at least three pressurising members or a helical member
• CPC Class Codes: A61M 5/16831 Monitoring, detecting, signalling or eliminating infusion flow anomalies low-level float-valves causing cut-off A61M5/40; indicating or recording presence, absence or direction of flow in general G01P13/0066
• CPC Class Codes: F04B 2205/09 Flow through the pump
• CPC Class Codes: F04B 43/08 having tubular flexible members F04B43/12 takes precedence
• CPC Class Codes: F04B 43/082 the tubular flexible member being pressed against a wall by a number of elements, each having an alternating movement in a direction perpendicular to the axes of the tubular member and each having its own driving mechanism
• CPC Class Codes: F04B 43/09 Pumps having electric drive
• CPC Class Codes: F04B 43/12 having peristaltic action
• CPC Class Codes: F04B 43/1261 the rollers being placed at the outside of the tubular flexible member
• CPC Class Codes: F04B 49/00 Control , e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
• CPC Class Codes: F04B 49/065 and making use of computers
• CPC Class Codes: G01F 1/666 by detecting noise and sounds generated by the flowing fluid
• CPC Class Codes: G06Q 50/22 Social work or social welfare, e.g. community support activities or counselling services
• CPC Class Codes: G16H 20/17 delivered via infusion or injection
• CPC Class Codes: G16H 40/63 for local operation
• CPC Class Codes: G16H 40/67 for remote operation
• CPC Class Codes: G16H 50/00 ICT specially adapted for medical diagnosis, medical simulation or medical data mining; ICT specially adapted for detecting, monitoring or modelling epidemics or pandemics

Abstract

A peristaltic pump, and related system method are provided. The peristaltic pump includes a cam shaft, first and second pinch-valve cams, first and second pinch-valve cam followers, a plunger cam, a plunger-cam follower, a tube receiver, and a spring-biased plunger. The first and second pinch-valve cams are coupled to the cam shaft. The first and second pinch-valve cam followers each engage the first and second pinch-valve cams, respectively. The plunger cam is coupled to the cam shaft. The plunger-cam follower engages the plunger cam. The tube receiver is configured to receive a tube. The spring-biased plunger is coupled to the plunger-cam follower such that the expansion of the plunger cam along a radial angle intersecting the plunger-cam follower as the cam shaft rotates pushes the plunger cam follower towards the plunger and thereby disengages the spring-biased plunger from the tube. A spring coupled to the spring-biased plunger biases the spring-biased plunger to apply the crushing force to the tube.

Claims

1. A peristaltic pump, comprising:

a plunger configured to move toward and away from a tube;

a spring configured to bias the plunger toward the tube;

an actuator configured to cause the plunger to move away from the tube, wherein the actuator is further configured to mechanically disengage from the plunger;

a position sensor configured to sense a position of the plunger; and

a processor in operative communication with the position sensor to receive the sensed position of the plunger, wherein the processor is configured to estimate fluid flow within the tube using the sensed position of the plunger.

2. The peristaltic pump according to claim 1, wherein the actuator, spring, and plunger are configured to charge the spring when the actuator actuates the plunger away from the tube.

3. The peristaltic pump according to claim 2, wherein the actuator, spring, and plunger are configured to discharge the spring when the actuator mechanically disengages the plunger.

4. The peristaltic pump according to claim 2, wherein the actuator is configured to mechanically disengage from the plunger to thereby discharge the spring to bias the plunger against the tube.

5. The peristaltic pump according to claim 1, wherein movement of the actuator does not correspond to movement of the plunger when the actuator mechanically disengages from the plunger.

6. The peristaltic pump according to claim 1, wherein the actuator is configured to mechanically engage the plunger to lift the plunger away from the tube and mechanically disengage the plunger to allow the spring to generate a force from the plunger against the tube.

7. The peristaltic pump according to claim 1, wherein the peristaltic pump is configured such that a force of the plunger applied to the tube by the plunger is produced by the spring and not the actuator.

8. The peristaltic pump according to claim 1, further comprising an inlet valve and an outlet valve, wherein the peristaltic pump is configured to:

close the inlet and outlet valves;

disengage the actuator from the plunger;

determine a first position of the plunger;

open the outlet valve;

engage the actuator to the plunger;

determine a second position of the plunger; and

estimate a volume of fluid flow using the first and second positions.

9. The peristaltic pump according to claim 1, further comprising an actuator sensor operatively coupled to the actuator and configured to determine an actuation value of the actuator.

10. The peristaltic pump according to claim 9, wherein the processor compares a first static region of the position sensor to a second static region of the position sensor to estimate the volume of fluid flow.

11. The peristaltic pump according to claim 10, wherein the processor determines the first static region by identifying the first static region within a predetermined range of actuation values as indicated by the actuator sensor.

12. The peristaltic pump according to claim 10, wherein the processor determines the second static region by identifying the second static region within a second predetermined range of actuation values as indicated by the actuator sensor.

13. The peristaltic pump according to claim 10, wherein the processor determines the first and second static regions by measuring the position of the plunger using the position sensor at predetermined values as indicated by the actuator sensor.

14. The peristaltic pump according to claim 1, wherein the processor compares a first static region measured by the position sensor to a second static region measured by the position sensor to estimate the volume of fluid flow.

15. A peristaltic pump, comprising:

a housing;

a motor;

a cam shaft operatively coupled to the motor such that rotation of the motor rotates the cam shaft;

a plunger cam coupled to the cam shaft for rotation therewith;

a pivot shaft operatively coupled to the housing;

a plunger pivotally coupled to the pivot shaft, the plunger having a cam follower configured to engage and disengage the plunger cam of the cam shaft during operation of the pump, wherein the plunger is configured to pivot to a first position to compress a tube and to a second position away from the tube;

a bias member configured to bias the plunger to the first position to compress the tube;

a position sensor configured to measure a position of the plunger; and

a processor coupled to the position sensor to estimate a volume of fluid discharged from the tube when the bias member causes the plunger to move towards the first position.

16. The peristaltic pump according to claim 15, wherein:

the plunger and plunger cam are configured to compress the tube using only a force of the bias member,

the plunger cam is configured to only retract the plunger away from the tube, and

the plunger is configured to engage the plunger cam such that the plunger cam does not force the plunger against the tube.

17. The peristaltic pump according to claim 15, wherein the plunger is L-shaped.

18. The peristaltic pump according to claim 15, wherein the plunger is U-shaped.

19. The peristaltic pump according to claim 15, further comprising:

an inlet valve; and

an outlet valve.

20. The peristaltic pump according to claim 19, where the inlet valve, the outlet valve, the plunger, and the plunger cam are configured to compress the tube while the inlet and outlet valves are closed such that the processor can measure the first position of the plunger using the position sensor.

21. The peristaltic pump according to claim 20, where the inlet valve, the outlet valve, the plunger, and the plunger cam are configured to open the outlet valve after the first position of the plunger is measured to discharge fluid out of the tube through the outlet valve, wherein the processor is configured to measure the second position of the plunger using the position sensor after the outlet valve is opened.

22. The peristaltic pump according to claim 21, wherein the processor compares the first measured position to the second measured position to determine an amount of fluid discharged through the outlet valve.

23. The peristaltic pump according to claim 19, wherein the inlet valve and the outlet valve are spring biased against the tube.

24. The peristaltic pump according to claim 23, wherein the inlet valve includes an inlet-valve cam follower configured to engage with an inlet-valve cam coupled to the cam shaft.

25. The peristaltic pump according to claim 24, wherein the outlet valve includes an outlet-valve cam follower configured to engage with an outlet-valve cam coupled to the cam shaft.

26. A peristaltic pump, comprising:

a plunger configured to actuate toward and away from a tube;

a spring configured to bias the plunger toward the tube;

an actuator configured to move the plunger away from the tube, and the actuator is further configured to mechanically disengage from the plunger;

a position sensor operatively coupled to the plunger, wherein the position sensor is configured to determine a position of the plunger; and

a processor coupled to the position sensor, wherein the processor is configured to estimate a volume of fluid discharged from a section of the tube utilizing at least two positions of the plunger as indicated by the position sensor.

27. A peristaltic pump, comprising:

a plunger configured to move toward and away from a tube;

a spring configured to bias the plunger toward the tube;

an actuator configured to move the plunger away from the tube, and the actuator is further configured to mechanically disengage from the plunger, wherein the actuator is configured to move the plunger in a plurality of cycles each cycling having at least first and second phases, wherein the first phase is configured to allow the spring to bias the plunger against the tube with a volume of fluid disposed within a section of the tube adjacent to the plunger, and the second phase allows the spring to bias the plunger against the tube to discharge the volume of fluid disposed within the section of tube adjacent to the plunger downstream the tube;

a position sensor configured to determine a position of the plunger; and

a processor coupled to the position sensor, wherein the processor is configured to estimate fluid discharged during the second phase by comparing a first measured position of the plunger during the first phase to a second measured position of the plunger during the second phase as determined by the position sensor.

28. A method of estimating fluid flow of a peristaltic pump, the method comprising:

biasing a plunger toward a tube;

mechanically disengaging an actuator from the plunger;

measuring a first position of the plunger;

mechanically engaging the actuator with the plunger;

moving the plunger away from the tube under the influence of the actuator

opening an outlet valve;

actuating the plunger toward the tube;

measuring a second position of the plunger; and

estimating a volume of fluid discharged by comparing the first measured position of the plunger to the second measured position of the plunger.

29. The method according to claim 28, further comprising the act of closing an inlet valve and the outlet valve prior to mechanically disengaging the actuator from the plunger.

30. The method according to claim 28, wherein the biasing act is achieved using a spring.

31. The method according to claim 30, wherein the spring is a torsion spring.

32. The method according to claim 28, further comprising the acts of:

actuating an inlet valve closed prior to measuring the first position of the plunger; and

actuating the outlet valve closed prior to measuring the first position of the plunger.

33. A peristaltic pump, comprising:

an end effector configured to actuate toward and away from a tube;

a spring configured to bias the end effector toward the tube;

an actuator configured to move the end effector away from the tube, and the actuator is further configured to mechanically disengage from the end effector;

a position sensor configured to determine a position of the end effector; and

a processor coupled to the position sensor, wherein the processor is configured to estimate fluid flow within the tube utilizing the position of the end effector as indicated by the position sensor.

34. The peristaltic pump according to claim 33, wherein the end effector is a plunger.