Fenestration unit monitoring devices and methods

• US 10,228,266 B1
• Filed: 12/30/2015
• Issued: 03/12/2019
• Est. Priority Date: 01/05/2015
• Status: Active Grant

• Current Assignee: Andersen Corporation
• Original Assignee: Andersen Corporation
• Inventors: McGruder, Ross, Buege, Chris
• Primary Examiner(s): Tweel, Jr., John A
• Application Number:
  US14/983,750
• Time in Patent Office: 1,168 Days
• Field of Search: 340542
• CPC Class Codes: E05B 17/10 Illuminating devices on or for locks or keys; Transparent or translucent lock parts; Indicator lights
• CPC Class Codes: E05B 2047/0058 by batteries
• CPC Class Codes: E05B 2047/0068 Door closed
• CPC Class Codes: E05B 2047/0069 bolt position
• CPC Class Codes: E05B 65/0841 and parallel to the sliding direction of the wings
• CPC Class Codes: E05C 2007/007 for a double-wing sliding door or window, i.e. where both wings are slidable
• CPC Class Codes: G08B 13/08 by opening, e.g. of door, of window, of drawer, of shutter, of curtain, of blind
• CPC Class Codes: H01H 11/005 of reed switches
• CPC Class Codes: H01H 3/163 associated with locking or manipulating means of the closing member
• CPC Class Codes: H01H 36/0033 Mountings; Housings; Connections

Abstract

Fenestration unit monitoring devices described herein are configured to retrofit an existing fenestration unit lock assembly to incorporate components that are capable of monitoring the locked or unlocked status of the existing fenestration unit lock assembly and/or the panel position status of a movable panel of the fenestration unit. The fenestration unit monitoring devices include a monitor housing configured for mounting on the surface of a frame member on which a fenestration unit lock assembly is already mounted. The monitor housing of the fenestration unit monitoring device includes a lock cavity such that a portion of the fenestration unit lock assembly is located in the lock cavity formed between the monitor housing and the surface of a frame member to which the monitor housing is mounted.

Claims

1. A fenestration unit monitoring device configured for retrofitting an existing fenestration unit lock assembly, the device comprising:

a monitor housing configured for mounting on a surface of a frame member of a first panel after a fenestration unit lock assembly is mounted on the surface of the frame member, monitor housing comprising;

a lock cavity defined between the monitor housing and the surface of the frame member when the monitor housing is mounted on the surface of the frame member, wherein a portion of the fenestration unit lock assembly is located in the lock cavity formed between the monitor housing and the surface of the frame member when the monitor housing is mounted on the surface of the frame member;

optionally, a monitor fastener opening configured to align with a lock assembly fastener opening of the fenestration unit lock assembly when the monitor housing is mounted on the surface of the frame member with the portion of a fenestration unit lock assembly located in the lock cavity, wherein a single fastener can extend through both the monitor fastener opening and the lock assembly fastener opening to secure both the monitor housing and the fenestration unit lock assembly to the frame member of the first panel;

a controller cavity located between the monitor housing and the surface of the frame member when the monitor housing is mounted on the surface of the frame member;

a lock arm sensor operably attached to monitor housing, the lock arm sensor positioned to detect the presence of a lock arm of the fenestration unit lock assembly when the lock arm is in a locked position associated with a locked state of the fenestration unit lock assembly;

a panel position sensor located in the controller cavity of the monitor housing, the panel position sensor configured to detect a position of a second panel of the fenestration unit relative to the first panel;

a controller located in the controller cavity of the monitor housing, wherein the controller is operably connected to the lock arm sensor and the panel position sensor, and further wherein the controller is configured to;

receive a lock signal from the lock arm sensor when the lock arm of the fenestration unit lock assembly is in the locked position associated with the locked state of the fenestration unit lock assembly;

receive a panel position signal from the panel position sensor when the panel position sensor detects presence of the second panel; and

provide an indication of a status of one or both of the lock signal and the panel position signal.

2. A device according to claim 1, wherein the device further comprises a transmitter located in the controller cavity and operably connected to the controller, wherein providing an indication of the status of one or both of the lock signal and the panel position signal comprises actuating the transmitter to transmit one or more control signals, wherein the one or more control signals are indicative of the status of one or both of the lock signal and the panel position signal.

3. A device according to claim 2, wherein the transmitter is operably connected to an antenna, and wherein the antenna is located entirely between the monitor housing and the surface of the frame member of the first panel.

4. A device according to claim 2, wherein the transmitter is operably connected to an antenna, and wherein the antenna is located entirely within the controller cavity.

5. A device according to any one of claims 1 to 4, wherein the fenestration unit monitoring device comprises a trigger component mounted on the frame member of the second panel, wherein the panel position sensor is configured to detect the position of the second panel relative to the first panel by detecting the trigger component.

6. A device according to claim 5, wherein the lock arm of the fenestration unit lock assembly is attached to the frame member of the first panel, wherein the fenestration unit lock assembly comprises a keeper mounted on a frame member of the second panel, wherein the trigger component is contained within a trigger component housing, wherein the trigger component housing is located over a portion of the keeper such that the portion of the keeper is located between the trigger component housing and the frame member of the second panel, and further wherein the trigger component housing comprises a trigger housing fastener opening that aligns with a keeper fastener opening of the keeper such that a fastener can extend through both the trigger housing fastener opening and the keeper fastener opening.

7. A device according to claim 1, wherein the fenestration unit lock assembly occupies a lock assembly footprint on the surface of the frame member of the first panel, and wherein a portion of the controller cavity is located over the lock assembly footprint.

8. A device according to claim 1, wherein the lock arm sensor comprises a proximity sensor configured to detect the presence of a lock arm of the fenestration unit lock assembly when the lock arm is in the locked position.

9. A device according to claim 1, wherein the lock arm sensor comprises a contact switch configured to move towards the surface of the frame member on which the monitor housing is mounted when the lock arm of the fenestration unit lock assembly is in the locked position.

10. A device according to claim 1, wherein the lock arm of the fenestration unit lock assembly is attached to the frame member of the first panel and wherein the lock arm rotates into and out of the locked position.

11. A device according to claim 1, wherein the device further comprises a tamper switch movable into and out of a tampered state, wherein the tamper switch is not in the tampered state when the monitor housing is attached to the frame member of the first panel, wherein the tamper switch is operably connected to the controller, and wherein the controller is configured to receive a tamper signal from the tamper switch when the tamper switch is in the tampered state.

12. A method of installing a fenestration unit monitoring device on a fenestration unit that includes an existing fenestration unit lock assembly, the method comprising:

optionally removing a fastener attaching the fenestration unit lock assembly to a surface of a frame member of a first panel of the fenestration unit;

positioning a monitor housing on the surface of the frame member of the first panel (after optionally removing the fastener) such that a portion of the fenestration unit lock assembly is located within a lock cavity of the monitor housing, wherein the lock cavity is defined between the monitor housing and the surface of the frame member when the monitor housing is mounted on the surface of the frame member; and

securing the monitor housing and the fenestration unit lock assembly to the frame member (optionally using a fastener extending through a monitor fastener opening in the monitor housing that is aligned with a fastener opening of the fenestration unit lock assembly) after positioning the monitor housing on the surface of the frame member of the first panel.

13. A method according to claim 12, wherein the monitor housing comprises a lock arm sensor operably attached to monitor housing, the lock arm sensor positioned to detect the presence of a lock arm of the fenestration unit lock assembly when the lock arm is in a locked position associated with a locked state of the fenestration unit lock assembly.

14. A method according to claim 12, wherein the monitor housing comprises a controller located in a controller cavity located between the monitor housing and the surface of the frame member when the monitor housing is mounted on the surface of the frame member, and wherein the monitor housing comprises a panel position sensor located in the controller cavity of the monitor housing, the panel position sensor configured to detect a position of a second panel of the fenestration unit relative to the first panel;

wherein the controller;

receives a lock signal from the lock arm sensor when the lock arm of the fenestration unit lock assembly is in the locked position associated with the locked state of the fenestration unit lock assembly;

receives a panel position signal from the panel position sensor when the panel position sensor detects presence of the second panel; and

provides an indication of a status of one or both of the lock signal and the panel position signal.

15. A method according to claim 12, wherein the method further comprises transmitting one or more control signals indicative of the status of one or both of the lock signal and the panel position signal using a transmitter operably connected to the controller, wherein the transmitter is located within the controller cavity of the monitor housing.

16. A method according to claim 15, wherein the transmitter is operably connected to an antenna, and wherein the antenna is located entirely between the monitor housing and the surface of the frame member of the first panel.

17. A method according to claim 15, wherein the transmitter is operably connected to an antenna, and wherein the antenna is located entirely within the controller cavity.

18. A method according to claim 12, wherein the method further comprises mounting a trigger component to the frame member of the second panel, wherein the panel position sensor is configured to detect the position of the second panel relative to the first panel by detecting the trigger component.

19. A method according to claim 18, wherein the lock arm of the fenestration unit lock assembly is attached to the frame member of the first panel, wherein the fenestration unit lock assembly comprises a keeper mounted on a frame member of the second panel, wherein the trigger component is contained within a trigger component housing, wherein mounting the trigger component housing comprises mounting the trigger component housing over a portion of the keeper such that the portion of the keeper is located between the trigger component housing and the frame member of the second panel, and further wherein the trigger component housing comprises a trigger housing fastener opening that aligns with a keeper fastener opening of the keeper, wherein the method further comprises inserting a fastener through both the trigger housing fastener opening and the keeper fastener opening to secure both the trigger housing and the keeper to the frame member of the second panel.

20. A method according to claim 12, wherein the fenestration unit lock assembly occupies a lock assembly footprint on the surface of the frame member of the first panel, and wherein positioning the monitor housing on the surface of the frame member of the first panel comprises locating a portion of the controller cavity over the lock assembly footprint.