Output ripple reduction for power converters

• US 10,230,296 B2
• Filed: 09/19/2017
• Issued: 03/12/2019
• Est. Priority Date: 09/21/2016
• Status: Active Grant

• Current Assignee: Express Imaging Systems, LLC
• Original Assignee: Express Imaging Systems, LLC
• Inventors: Reed, William G.
• Primary Examiner(s): Finch, III, Fred E
• Application Number:
  US15/709,022
• Publication Number:
  US 20180083539A1
• Time in Patent Office: 539 Days
• CPC Class Codes: H02M 1/007 Plural converter units in cascade push-pull DC/DC converters with pre-regulator H02M3/3374; DC-AC converters following a DC-DC stage including a high frequency transformer H02M7/4807; DC-AC converters following a DC-DC conversion stage generating periodically varying voltages H02M7/4826
• CPC Class Codes: H02M 1/126 using passive filters
• CPC Class Codes: H02M 1/14 Arrangements for reducing ripples from dc input or output
• CPC Class Codes: H02M 3/335 using semiconductor devices only
• CPC Class Codes: H02M 7/06 using discharge tubes without control electrode or semiconductor devices without control electrode
• CPC Class Codes: H05B 45/36 Circuits for reducing or suppressing harmonics, ripples or electromagnetic interferences [EMI]
• CPC Class Codes: H05B 45/385 using flyback topology
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

Systems and methods for reducing low frequency (e.g., 100 Hz, 120 Hz) output ripple of a power converter which receives input power from an AC power source (e.g., AC mains). An output ripple reduction circuit is provided which is electrically coupled between an output of a power converter and a load (e.g., one or more LEDs). The output ripple reduction circuit comprises a transformer having a first winding and a second winding each wrapped around a core. The first winding has a first terminal electrically coupled to an output of the power converter and a second terminal coupled to a capacitor to form a first LC circuit. The second winding has a first terminal electrically coupled to a load and a second terminal coupled to the capacitor to form a second LC circuit.

Claims

1. A circuit to reduce output ripple in a direct current (DC) power converter, the DC power converter comprising first and second output nodes which provides DC power that includes an AC ripple having a ripple frequency (f_RIPPLE) which is a multiple of an AC power source which provides power to the DC power converter, the circuit comprising:

a transformer comprising;

a core;

a primary winding wrapped around at least a portion of the core a first number of times, the primary winding comprising a first primary terminal having a first polarity and a second primary terminal having a second polarity opposite the first polarity, the first primary terminal electrically coupled to the first output node of the DC power converter; and

a secondary winding wrapped around at least a portion of the core a second number of times, the secondary winding comprising a first secondary terminal having the first polarity and a second secondary terminal having the second polarity, the first secondary terminal electrically coupled to a first load terminal of a load; and

a first capacitor having a first capacitor terminal and a second capacitor terminal, the first capacitor terminal electrically coupled to the second primary terminal and the second secondary terminal of the transformer, and the second capacitor terminal electrically coupled to the second output node of the DC power converter.

2. The circuit of claim 1 wherein the second number of times equal to the first number of times.

3. The circuit of claim 1 wherein the first capacitor comprises a polymer electrolytic capacitor.

4. The circuit of claim 1 wherein the first capacitor has a capacitance value which is less than 300 microfarads (μ

F).

5. The circuit of claim 1 wherein the primary winding has a first inductance value (L) and the secondary winding has the first inductance value (L).

6. The circuit of claim 5 wherein the first capacitor comprises a capacitance value (C), and the capacitance value (C) and the first inductance value (L) satisfy:

7. The circuit of claim 6 wherein the capacitance value is between 50 and 250 microfarads (μ

F) and the first inductance value (L) is between 5 and 35 millihenries (mH).

8. The circuit of claim 1, further comprising:

a second capacitor having a first terminal electrically coupled to the first load terminal and a second terminal electrically coupled to the second output node of the DC power converter.

9. The circuit of claim 8, further comprising:

a third capacitor having a first terminal electrically coupled to the first output node of the DC power converter and a second terminal electrically coupled to the second output node of the DC power converter.

10. The circuit of claim 9 wherein each of the first capacitor, second capacitor and third capacitor, individually, has a capacitance value which is less than 300 microfarads (μ

F).

11. The circuit of claim 1, further comprising:

a second capacitor having a first terminal electrically coupled to the first output node of the DC power converter and a second terminal electrically coupled to the second output node of the DC power converter.

12. The circuit of claim 1,

wherein the load comprises a plurality of solid state light emitters.

13. The circuit of claim 1,

wherein the DC power converter comprises an isolated single-stage flyback converter.

14. The circuit of claim 1 wherein the ripple frequency (f_RIPPLE) is greater than or equal to 100 Hz and less than or equal to 120 Hz.

15. A solid state lighting system, comprising:

a rectifier circuit which receives an alternating current (AC) signal and generates a rectified signal, the AC signal alternates at a source frequency (f_SOURCE);

a DC/DC converter which receives the rectified signal at a first input node and generates a DC signal across a first output node and a second output node, the DC signal including an AC ripple component which has a ripple frequency (f_RIPPLE) that is twice the source frequency (f_SOURCE);

a load comprising at least one solid state light source, the load including a first load terminal and a second load terminal; and

a resonant circuit, comprising;

a transformer comprising;

a core;

a primary winding wrapped around at least a portion of the core a first number of times, the primary winding comprising a first primary terminal having a first polarity and a second primary terminal having a second polarity opposite the first polarity, the first primary terminal electrically coupled to the first output node of the DC/DC converter; and

a secondary winding wrapped around at least a portion of the core a second number of times, the secondary winding comprising a first secondary terminal having the first polarity and a second secondary terminal having the second polarity, the first secondary terminal electrically coupled to a first load terminal of the load; and

a first capacitor having a first capacitor terminal and a second capacitor terminal, the first capacitor terminal electrically coupled to the second primary terminal and the second secondary terminal of the transformer, and the second capacitor terminal electrically coupled to the second output node of the DC/DC power converter.

16. The solid state lighting system of claim 15 wherein the second number of times equal to the first number of times.

17. The solid state lighting system of claim 15 wherein the first capacitor comprises a polymer electrolytic capacitor.

18. The solid state lighting system of claim 15 wherein the first capacitor has a capacitance value which is less than 300 microfarads (μ

F).

19. The solid state lighting system of claim 15 wherein the primary winding has a first inductance value (L) and the secondary winding has the first inductance value (L).

20. The solid state lighting system of claim 19 wherein the first capacitor comprises a capacitance value (C), and the capacitance value (C) and the first inductance value (L) satisfy:

21. The solid state lighting system of claim 20 wherein the capacitance value is between 50 and 250 microfarads (μ

F) and the first inductance value (L) is between 5 and 35 millihenries (mH).

22. The solid state lighting system of claim 15, further comprising:

a second capacitor having a first terminal electrically coupled to the first load terminal and a second terminal electrically coupled to the second output node of the power DC/DC converter.

23. The solid state lighting system of claim 22, further comprising:

a third capacitor having a first terminal electrically coupled to the first output node of the DC/DC power converter and a second terminal electrically coupled to the second output node of the DC/DC power converter.

24. The solid state lighting system of claim 23 wherein each of the first capacitor, second capacitor and third capacitor, individually, has a capacitance value which is less than 300 microfarads (μ

F).

25. The solid state lighting system of claim 15, further comprising:

a second capacitor having a first terminal electrically coupled to the first output node of the DC/DC power converter and a second terminal electrically coupled to the second output node of the DC/DC power converter.

26. The solid state lighting system of claim 15 wherein the DC/DC converter comprises an isolated single-stage flyback converter.

27. The solid state lighting system of claim 15 wherein the ripple frequency (f_RIPPLE) is greater than or equal to 100 Hz and less than or equal to 120 Hz.

28. A circuit to reduce output ripple in a direct current (DC) power converter, the DC power converter provides DC power that includes an AC ripple having a ripple frequency (f_RIPPLE) which is a multiple of an AC power source which provides power to the power DC converter, the circuit comprising:

a transformer comprising;

a core;

a primary winding wrapped around at least a portion of the core a first number of times, the primary winding comprising a first primary terminal and a second primary terminal, the first primary terminal electrically coupled to an output node of the DC power converter; and

a secondary winding wrapped around at least a portion of the core a second number of times, the secondary winding comprising a first secondary terminal and a second secondary terminal, the first secondary terminal electrically coupled to a load; and

a capacitor having a first capacitor terminal electrically coupled to the second primary terminal and the second secondary terminal of the transformer, wherein the second primary terminal and the second secondary terminal have a same polarity.

29. The circuit of claim 28 wherein the second number of times equal to the first number of times.

30. The circuit of claim 28 wherein the capacitor comprises a polymer electrolytic capacitor.

31. The circuit of claim 28 wherein the capacitor has a capacitance value which is less than 300 microfarads (μ

F).

32. The circuit of claim 28 wherein the primary winding and the secondary winding have the same inductance value (L).

33. The circuit of claim 32 wherein the capacitor comprises a capacitance value (C), and the capacitance value (C) and the inductance value (L) satisfy: