Safety switch for photovoltaic systems

• US 10,230,310 B2
• Filed: 08/29/2016
• Issued: 03/12/2019
• Est. Priority Date: 04/05/2016
• Status: Active Grant

• Current Assignee: Solaredge Technologies Incorporated
• Original Assignee: Solaredge Technologies Incorporated
• Inventors: Loewenstern, Yakir, Yoscovich, Ilan, Braginsky, David, Glovinsky, Tzachi, Assia, Izak
• Primary Examiner(s): Fleming, Fritz M
• Assistant Examiner(s): Dhillon, Jagdeep
• Application Number:
  US15/250,068
• Publication Number:
  US 20170288384A1
• Time in Patent Office: 925 Days
• Field of Search: 307 84, 307 82, 307 80, 307 66, 307 64, 307 91, 320108, 320109, 320107, 320137
• CPC Class Codes: H01L 31/02021 for solar cells electrical connection means, e.g. junction boxes, specially adapted for structural association with photovoltaic modules H02S40/34
• CPC Class Codes: H02H 3/08 responsive to excess current responsive to abnormal temperature caused by excess current H02H5/04
• CPC Class Codes: H02H 7/20 for electronic equipment for converters H02H7/10; for electric measuring instruments G01R1/36; for dc voltage or current semiconductor regulators G05F1/569; for amplifiers H03F1/52; for electronic switching circuits H03K17/08
• CPC Class Codes: H02H 9/008 Intrinsically safe circuits
• CPC Class Codes: H02H 9/02 responsive to excess current current limitation for voltage regulators G05F1/573; disconnection after limiting H02H3/025
• CPC Class Codes: H02M 3/145 using devices of a triode or transistor type requiring continuous application of a control signal
• CPC Class Codes: H02M 7/48 using discharge tubes with control electrode or semiconductor devices with control electrode
• CPC Class Codes: H02S 40/30 Electrical components
• CPC Class Codes: H02S 40/36 characterised by special electrical interconnection means between two or more PV modules, e.g. electrical module-to-module connection
• CPC Class Codes: H02S 50/00 Monitoring or testing of PV systems, e.g. load balancing or fault identification
• CPC Class Codes: H02S 50/10 Testing of PV devices, e.g. of PV modules or single PV cells testing of semiconductor devices during manufacturing H01L22/00
• CPC Class Codes: Y02E 10/56 Power conversion systems, e.g. maximum power point trackers

Abstract

Various implementations described herein are directed to a methods and apparatuses for disconnecting, by a device, elements at certain parts of an electrical system. The method may include measuring operational parameters at certain locations within the system and/or receiving messages from control devices indicating a potentially unsafe condition, disconnecting and/or short-circuiting system elements in response, and reconnection the system elements when it is safe to do so. Certain embodiments relate to methods and apparatuses for providing operational power to safety switches during different modes of system operation.

Claims

1. An apparatus comprising:

a first electrical conductor coupled to a first electrical connector, the first electrical connector designed to be connectable to a first power source;

a second electrical conductor coupled to a second electrical connector, the second electrical connector designed to be connectable to a second power source;

a switching element forming a series connection between the first power source and the second power source via the first electrical conductor and the second electrical conductor; and

a controller coupled to a control terminal of the switching element, wherein the controller is configured to control the switching element, in response to a sensor measurement indicative of a potentially unsafe condition, to disconnect the series connection between the first power source and the second power source by disconnecting the first electrical conductor from the second electrical conductor.

2. The apparatus of claim 1, wherein the first power source and the second power source are photovoltaic generators.

3. The apparatus of claim 1, wherein the switching element comprises a transistor.

4. The apparatus of claim 1, further comprising a communication device coupled to the controller, wherein the communication device is configured to receive a message of the sensor measurement indicative of the potentially unsafe condition and to provide the sensor measurement indicative of the potentially unsafe condition to the controller.

5. The apparatus of claim 4, wherein the communication device comprises at least one of a Power Line Communication device and a wireless communication device.

6. The apparatus of claim 4, wherein the communication device is coupled to a power-supply terminal of the controller and is designed to provide operational power to the controller.

7. The apparatus of claim 1, further comprising a sensor coupled to the controller, wherein the sensor is configured to measure one or more electrical parameters and to provide one or more measurements to the controller, wherein the one or more measurements include the sensor measurement indicative of the potentially unsafe condition.

8. The apparatus of claim 7, wherein the sensor is a current sensor, and wherein the sensor measurement indicative of the potentially unsafe condition includes at least one of:

a high current measurement, a measurement indicating a change in current flow, and a measurement indicating a mismatch with another electrical parameter.

9. The apparatus of claim 1, further comprising an auxiliary power circuit coupled to the first electrical conductor and the controller, wherein the auxiliary power circuit is configured to draw power from the first electrical conductor and to provide the drawn power to the controller.

10. The apparatus of claim 1, further comprising a resistor coupled in parallel to the switching element.

11. The apparatus of claim 10, wherein the resistor has resistance between 10Ω

and 5 kΩ

.

12. A method comprising:

detecting, by a controller, a sensor measurement indicative of a potentially unsafe condition at a power generation installation comprising a plurality of power sources and one or more safety switches, wherein each of the one or more safety switches is connected in series between two power sources of the plurality of power sources;

controlling, by the controller, the one or more safety switches to disconnect from the two power sources connected in series thereto;

receiving, by the controller, a sensor measurement indicating that the potentially unsafe condition is no longer present; and

controlling, by the controller, the one or more safety switches to reconnect to the two power sources connected in series thereto.

13. The method of claim 12, wherein detecting the sensor measurement indicative of the potentially unsafe condition comprises receiving the sensor measurement via a communication device.

14. The method of claim 12, wherein detecting the sensor measurement indicative of the potentially unsafe condition comprises receiving an electrical current measurement and determining that the electrical current measurement is indicative of the potentially unsafe condition, wherein the sensor measurement indicative of the potentially unsafe condition includes at least one of:

a high current measurement, a measurement indicating a change in current flow, and a measurement indicating a mismatch with another electrical parameter.

15. The method of claim 12, further comprising:

receiving, by the controller, operational power provided by an auxiliary power circuit; and

receiving, by the auxiliary power circuit, power from at least one power source of the plurality of power sources.

16. The method of claim 12, wherein the controller is one of an analog circuit, microprocessor, Digital Signal Processor (DSP), Application-Specific Integrated Circuit (ASIC) and/or a Field Programmable Gate Array (FPGA).

17. An apparatus comprising:

a transistor including a first terminal, a second terminal, and a third terminal;

a diode coupled in parallel to the transistor;

a resistor coupled in parallel to the transistor; and

a power circuit coupled in parallel to the transistor, wherein the power circuit is configured to receive as input a voltage across the first terminal of the transistor and the second terminal of the transistor and to output a voltage to the third terminal of the transistor, wherein the power circuit comprises a direct current to direct current converter, and

wherein the first terminal of the transistor is coupled to a first terminal of a first photovoltaic generator and the second terminal of the transistor is coupled to a second terminal of a second photovoltaic generator.

18. The apparatus of claim 17, wherein the transistor comprises a Metal Oxide Semiconductor Field Effect Transistor (MOSFET), and the diode comprises a built-in body diode.

19. The apparatus of claim 17, wherein the resistor has resistance between 10Ω

and 5 kΩ

.

20. The apparatus of claim 17, further comprising the first photovoltaic generator, wherein the transistor is integrated into a junction box of the first photovoltaic generator.

21. An apparatus comprising:

a first terminal configured to be coupled to a first power device terminal;

a second terminal configured to be coupled to a first electrical power source;

a third terminal configured to be coupled to a second power device terminal;

a fourth terminal configured to be coupled to a second electrical power source;

a switching element coupled in series between the second terminal and the fourth terminal; and

a controller configured to control a state of the switching element, wherein the controller is configured to disconnect the first electrical power source from the second electrical power source in response to a sensor measurement indicative of a potentially unsafe condition.

22. The apparatus of claim 21, wherein the first power device terminal and the second power device terminal are two input terminals to a power device, and wherein the power device comprises one of a direct-current to direct-current (DC/DC) converter or a direct-current to alternating-current (DC/AC) converter.

23. The apparatus of claim 21, wherein the first power device terminal is an input terminal to a first power device comprising one of a direct-current to direct-current (DC/DC) converter or a direct-current to alternating-current (DC/AC) converter, and the second power device terminal is an input terminal to a second power device comprising one of a direct-current to direct-current (DC/DC) converter or a direct-current to alternating-current (DC/AC) converter.

24. The apparatus of claim 21, wherein the switching element comprises a Metal Oxide Semiconductor Field Effect Transistor (MOSFET).

25. The apparatus of claim 22, further comprising an enclosure housing the switching element and the power device.