Glow plug with combustion pressure sensor

• US 10,244,583 B2
• Filed: 05/13/2015
• Issued: 03/26/2019
• Est. Priority Date: 05/16/2014
• Status: Active Grant

• Current Assignee: NGK Spark PLUG Company Limited
• Original Assignee: NGK Spark PLUG Company Limited
• Inventors: Sassa, Akimitsu, Yamamoto, Yoshihiro, Harada, Hiroshi
• Primary Examiner(s): Ross, Dana
• Assistant Examiner(s): Chen, Kuangyue
• Application Number:
  US14/710,939
• Publication Number:
  US 20150334777A1
• Time in Patent Office: 1,413 Days
• Field of Search: 219201
• CPC Class Codes: F23Q 2007/002 with sensing means
• CPC Class Codes: F23Q 7/001 Glowing plugs for internal-combustion engines
• CPC Class Codes: G01L 9/0051 using variations in ohmic resistance
• CPC Class Codes: H05B 3/0014 Devices wherein the heating current flows through particular resistances
• CPC Class Codes: H05B 3/0042 used in motor vehicles

Abstract

A glow plug including a heater (200) having a rear heat-generating element (260) formed of a resistance heat-generating element, and provided in an axial region thereof between a forward end (136) of a housing and a rear end (315) of a displacement member (300) located rearward of the forward end (136). The heat-generating element (260) is arranged separately from a forward heat-generating element (205) provided at a forward end portion of the heater.

Claims

1. A glow plug with a combustion pressure sensor including a sensor element, the glow plug comprising a rodlike ceramic heater, the rodlike ceramic heater comprising a ceramic base member formed of electrically insulative ceramic and a forward heat-generating element of a resistance heat-generating element embedded in a forward end thereof and adapted to generate heat through application of electricity, a tubular housing having the rodlike ceramic heater disposed therein with a forward end of the rodlike ceramic heater protruding forward from a forward end of the tubular housing, and the sensor element capable of sensing combustion pressure by detecting pressure or displacement generated as a result of the rodlike ceramic heater being pressed rearward at the forward end of the rodlike ceramic heater by the combustion pressure,

an inner circumferential surface of a forward end portion of the tubular housing and an outer circumferential surface of the rodlike ceramic heater defining an annular space communicating with an opening in a forward end of the tubular housing, and the space accommodating a displacement member joined along a circumferential direction to the tubular housing and to the rodlike ceramic heater and being deformable so as to allow displacement of the rodlike ceramic heater along an axis,

the glow plug being characterized in that the rodlike ceramic heater has a rear heat-generating element adapted to generate heat through application of electricity, for heating at least a portion of the outer circumferential surface of the rodlike ceramic heater in an axial region between a rear end portion of a protruding portion of the rodlike ceramic heater protruding forward from the forward end of the tubular housing and a rear end of the displacement member located rearward of the rear end portion of the protruding portion of the rodlike ceramic heater,

wherein the rear heat-generating element is formed of an electrically conductive ceramic provided in the electrically insulative ceramic base member of the rodlike ceramic heater, wherein the rear heat-generating element is provided in such a manner as to be electrically connected in parallel with the forward heat-generating element.

2. The glow plug with the combustion pressure sensor as claimed in claim 1, wherein the axial region is an axial region between the forward end of the tubular housing and the rear end of the displacement member located rearward of the forward end of the tubular housing.

3. The glow plug with the combustion pressure sensor as claimed in claim 1, wherein the rear heat-generating element is provided in an electrically insulative ceramic base member of the rodlike ceramic heater in such a manner as to connect axially intermediate portions of a pair of lead elements provided for application of electricity and extending rearward from the forward heat-generating element.

4. The glow plug with the combustion pressure sensor as claimed in claim 1, wherein the rear heat-generating element is provided in an electrically insulative ceramic base member of the rodlike ceramic heater in such a manner as to connect forward ends or forward end portions of a pair of lead elements extending rearward and provided separately from the pair of lead elements provided for application of electricity and extending rearward from the forward heat-generating element.

5. The glow plug with the combustion pressure sensor as claimed in claim 1, wherein the rear heat-generating element is formed of a resistance heat-generating element higher in resistance than that used to form the forward heat-generating element.

6. The glow plug with the combustion pressure sensor as claimed in claim 1, wherein the rear heat-generating element is formed of a resistance heat-generating element lower in resistance than that used to form the forward heat-generating element.

7. The glow plug with the combustion pressure sensor as claimed in claim 1, wherein the annular space communicating with the opening in the forward end of the tubular housing comprises a space which is relatively narrow in a radial direction of the tubular housing and is located toward the forward end and a space which is relatively wide in the radial direction and is located rearward of the narrow space, and, in the wide space, the displacement member is joined to the tubular housing.

8. The glow plug with the combustion pressure sensor as claimed in claim 1, wherein a rear end side of the displacement member is joined to the tubular housing and a front end side of the displacement member is joined to the rodlike ceramic heater.

9. The glow plug with the combustion pressure sensor as claimed in claim 1, wherein a rear end side of the displacement member is joined to the rodlike ceramic heater and a front end side of the displacement member is joined to the tubular housing.

10. The glow plug with the combustion pressure sensor as claimed in claim 1, wherein a rear end side of the displacement member is joined to the rodlike ceramic heater, a front end side of the displacement member is joined to the tubular housing, and a middle portion of the displacement member extends axially forward of the position that the front end side of the displacement member is joined to the tubular housing.

11. The glow plug with the combustion pressure sensor as claimed in claim 1, wherein a rear end side of the displacement member is joined to the tubular housing, a front end side of the displacement member is joined to the rodlike ceramic heater, and a middle portion of the displacement member extends axially rearward of the position that the rear end side of the displacement member is joined to the tubular housing.

12. The glow plug with the combustion pressure sensor as claimed in claim 1, wherein the rear heat-generating element is adapted to generate heat for heating at least a portion of the outer circumferential surface of the rodlike ceramic heater in an axial region between a forward end and a rear end of the displacement member.

13. The glow plug with the combustion pressure sensor as claimed in claim 1, wherein the rear heat-generating element heats at least a portion of the outer circumferential surface of the rodlike ceramic heater in an axial region between a forward end and a rear end of the displacement member to a temperature of between about 400°

C. to about 500°

C.

14. A glow plug with a combustion pressure sensor including a sensor element, the glow plug comprising a rodlike ceramic heater, the rodlike ceramic heater comprising a ceramic base member formed of electrically insulative ceramic and a forward heat-generating element of a resistance heat-generating element embedded in a forward end thereof and adapted to generate heat through application of electricity, a tubular housing having the rodlike ceramic heater disposed therein with a forward end of the rodlike ceramic heater protruding forward from a forward end of the tubular housing, and the sensor element capable of sensing combustion pressure by detecting pressure or displacement generated as a result of the rodlike ceramic heater being pressed rearward at the forward end of the rodlike ceramic heater by the combustion pressure,

an inner circumferential surface of a forward end portion of the tubular housing and an outer circumferential surface of the rodlike ceramic heater defining an annular space communicating with an opening in a forward end of the tubular housing, and the space accommodating a displacement member joined along a circumferential direction to the tubular housing and to the rodlike ceramic heater and being deformable so as to allow displacement of the rodlike ceramic heater along an axis,

the glow plug being characterized in that the rodlike ceramic heater has a rear heat-generating element formed of a resistance heat-generating element, adapted to generate heat through application of electricity, and provided in an axial region between a rear end portion of a protruding portion of the rodlike ceramic heater protruding forward from the forward end of the tubular housing and a rear end of the displacement member located rearward of the rear end portion of the protruding portion of the rodlike ceramic heater,

wherein the rear heat-generating element is formed of an electrically conductive ceramic provided in the electrically insulative ceramic base member of the rodlike ceramic heater, wherein the rear heat-generating element is provided in such a manner as to be electrically connected in parallel with the forward heat-generating element.

15. The glow plug with the combustion pressure sensor as claimed in claim 14, wherein the axial region is an axial region between the forward end of the tubular housing and the rear end of the displacement member located rearward of the forward end of the tubular housing.

16. The glow plug with the combustion pressure sensor as claimed in claim 14, wherein the rear heat-generating element is provided in an electrically insulative ceramic base member of the rodlike ceramic heater in such a manner as to connect axially intermediate portions of a pair of lead elements provided for application of electricity and extending rearward from the forward heat-generating element.

17. The glow plug with the combustion pressure sensor according to claim 14, wherein the rear heat-generating element is provided in an electrically insulative ceramic base member of the rodlike ceramic heater in such a manner as to connect forward ends or forward end portions of a pair of lead elements extending rearward and provided separately from the pair of lead elements provided for application of electricity and extending rearward from the forward heat-generating element.

18. The glow plug with the combustion pressure sensor as claimed in claim 14, wherein the rear heat-generating element is formed of a resistance heat-generating element higher in resistance than that used to form the forward heat-generating element.

19. The glow plug with the combustion pressure sensor according to claim 14, wherein the rear heat-generating element is formed of a resistance heat-generating element lower in resistance than that used to form the forward heat-generating element.

20. The glow plug with the combustion pressure sensor as claimed in claim 14, wherein the annular space communicating with the opening in the forward end of the tubular housing comprises a space which is relatively narrow in a radial direction of the tubular housing and is located toward the forward end and a space which is relatively wide in the radial direction and is located rearward of the narrow space, and, in the wide space, the displacement member is joined to the tubular housing.

21. The glow plug with the combustion pressure sensor as claimed in claim 14, wherein a rear end side of the displacement member is joined to the tubular housing and a front end side of the displacement member is joined to the rodlike ceramic heater.

22. The glow plug with the combustion pressure sensor as claimed in claim 14, wherein a rear end side of the displacement member is joined to the rodlike ceramic heater and a front end side of the displacement member is joined to the tubular housing.

23. The glow plug with the combustion pressure sensor as claimed in claim 14, wherein a rear end side of the displacement member is joined to the rodlike ceramic heater, a front end side of the displacement member is joined to the tubular housing, and a middle portion of the displacement member extends axially forward of the position that the front end side of the displacement member is joined to the tubular housing.

24. The glow plug with the combustion pressure sensor as claimed in claim 14, wherein a rear end side of the displacement member is joined to the tubular housing, a front end side of the displacement member is joined to the rodlike ceramic heater, and a middle portion of the displacement member extends axially rearward of the position that the rear end side of the displacement member is joined to the tubular housing.

25. The glow plug with the combustion pressure sensor as claimed in claim 14, wherein the rear heat-generating element adapted to generate heat is provided in an axial region between a forward end and a rear end of the displacement member.

26. The glow plug with the combustion pressure sensor as claimed in claim 14, wherein the rear heat-generating element heats at least a portion of the outer circumferential surface of the rodlike ceramic heater in an axial region between a forward end and a rear end of the displacement member to a temperature of between about 400°

C. to about 500°

C.