Unobtrusive nasal mask

• US 10,265,490 B2
• Filed: 06/15/2015
• Issued: 04/23/2019
• Est. Priority Date: 06/02/2009
• Status: Active Grant

• Current Assignee: ResMed Pty Ltd. (ResMed Incorporated)
• Original Assignee: Resmed Limited (ResMed Incorporated)
• Inventors: Barlow, Adam Francis, Eves, Matthew, Von Moger, Lochlan, Hill, Phoebe Katherine, Stuebiger, Kai, Anderson, Peter Ross
• Primary Examiner(s): Woodward, Valerie L
• Application Number:
  US14/738,977
• Publication Number:
  US 20150283347A1
• Time in Patent Office: 1,408 Days
• CPC Class Codes: A61M 16/0075 Bellows-type
• CPC Class Codes: A61M 16/06 Respiratory or anaesthetic masks
• CPC Class Codes: A61M 16/0611 with a gusset portion
• CPC Class Codes: A61M 16/0616 with face sealing means comprising a flap or membrane projecting inwards, such that sealing increases with increasing inhalation gas pressure
• CPC Class Codes: A61M 16/0622 having an underlying cushion
• CPC Class Codes: A61M 16/0633 with forehead support
• CPC Class Codes: A61M 16/0644 having the means for adjusting its position
• CPC Class Codes: A61M 16/0666 Nasal cannulas or tubing devices for improving normal breathing through the nose A61F5/08; nose filters A62B23/06; outside holding devices A61M25/02
• CPC Class Codes: A61M 16/0683 Holding devices therefor
• CPC Class Codes: A61M 16/0816 Joints or connectors
• CPC Class Codes: A61M 16/0825 with ball-sockets
• CPC Class Codes: A61M 2205/02 characterised by a particular materials
• CPC Class Codes: A61M 2210/0618 Nose

Abstract

A patient interface for delivering breathable gas to a patient includes a sealing portion including a nose tip engagement portion adapted to form a seal with the patient'"'"'s nose tip, an upper lip engagement portion adapted to form a seal with the patient'"'"'s upper lip and/or base of the patient'"'"'s nares, and nostril engagement flaps adapted to form a seal with the patient'"'"'s nares. The nose tip engagement portion, the upper lip engagement portion, and the nostril engagement flaps are all structured to extend or curve outwardly from a supporting wall defining an air path.

Claims

1. A patient interface for delivering breathable gas to a patient, the patient interface comprising:

a sealing portion including a nose tip engagement portion adapted to form a seal with the patient'"'"'s nose tip, an upper lip engagement portion adapted to form a seal with the patient'"'"'s upper lip and/or base of the patient'"'"'s nares, and nostril engagement flaps adapted to form a seal with the patient'"'"'s nares; and

a supporting portion supporting and adding rigidity to at least one of the nose tip engagement portion, the upper lip engagement portion, and the nostril engagement flaps,

wherein the supporting portion provides different degrees of rigidity to each of the nose tip engagement portion, the upper lip engagement portion, and the nostril engagement flaps,

wherein the nostril engagement flaps and at least part of the supporting portion are configured to be flexed outwardly by the patient'"'"'s nose when the sealing portion is mounted on the patient'"'"'s face, and

wherein a free end of each of said nostril engagement flaps curves outwardly.

2. A patient interface according to claim 1, wherein the supporting portion is an elastomeric material.

3. A patient interface according to claim 1, wherein one or more regions of the supporting portion include ridges or thickened sections to provide the different degrees of rigidity.

4. A patient interface according to claim 1, wherein the supporting portion comprises a nose tip portion structured to support the nose tip engagement portion of the sealing portion and nostril portions structured to support the nostril engagement flaps of the sealing portion.

5. A patient interface according to claim 4, wherein the supporting portion further comprises an upper lip portion structured to support the upper lip engagement portion of the sealing portion.

6. A patient interface according to claim 5, wherein the supporting portion further comprises corner of nose portions configured to provide support to part of the sealing portion configured to engage lower corners of a patient'"'"'s nose.

7. A patient interface according to claim 1, further comprising recessed portions formed in the supporting portion.

8. A patient interface according to claim 7, further comprising a filling material filling the recessed portions, the filling material having a lower hardness than the supporting portion.

9. A patient interface according to claim 1, wherein the supporting portion includes a stem extending from the sealing portion, the stem including at least one rib having an increased thickness as compared to other portions of the stem to provide structural support.

10. A patient interface according to claim 1, wherein the nostril engagement flaps are configured to pinch the patient'"'"'s nose when the sealing portion engages the patient'"'"'s face.

11. A patient interface according to claim 1, wherein an outer lateral edge of each nostril engagement flap is positioned to contact the patient'"'"'s nostrils.

12. A patient interface according to claim 1, wherein the support portion and the nostril engagement flaps are arranged in a layered configuration.

13. A patient interface for delivering breathable gas to a patient, the patient interface comprising:

a sealing portion including a nose tip engagement portion adapted to form a seal with the patient'"'"'s nose tip, an upper lip engagement portion adapted to form a seal with the patient'"'"'s upper lip and/or base of the patient'"'"'s nares, and nostril engagement flaps adapted to pinch the patient'"'"'s nose to form a seal with the patient'"'"'s nares; and

a supporting portion supporting the sealing portion, the sealing portion being connected to the supporting portion on side portions of the sealing portion, and the sealing portion being spaced apart from the supporting portion on front and rear portions of the sealing portion.

14. A patient interface according to claim 13, wherein the side portions of the sealing portion correspond to the nostril engagement flaps, the front portion of the sealing portion corresponds to the nose tip engagement portion, and the rear portion of the sealing portion corresponds to the upper lip engagement portion.

15. A patient interface according to claim 13, wherein the nose tip engagement portion is spaced apart from the supporting portion by a first gap and the upper lip engagement portion is spaced apart from the supporting portion by a second gap, and the first gap and the second gap have different gap lengths.

16. A patient interface according to claim 13, wherein the supporting portion includes a wall section having a front thickened portion and a rear thickened portion formed on each side of the supporting portion.

17. A patient interface according to claim 16, wherein the front thickened portion and the rear thickened portion provide varying degrees of rigidity to the sealing portion.

18. A patient interface according to claim 17, wherein the front thickened portion and the rear thickened portion vary in thickness.

19. A patient interface according to claim 16, wherein the front thickened portion is adapted to transfer a headgear load into a pinch force on the sides of a patient'"'"'s nose.

20. A patient interface according to claim 16, wherein the rear thickened portion includes a lower portion having a first thickness, and an upper portion having a second thickness greater than the first thickness.

21. A patient interface according to claim 20, wherein the upper portion of the rear thickened portion has a cored out portion.

22. A patient interface according to claim 16, wherein the rear thickened portion is adapted to transfer a headgear load into a pinch force on thickened corner regions of the sealing portion.

23. A patient interface according to claim 13, further comprising two thickened corner regions formed on the sealing portion, wherein the thickened corner regions are positioned on each side of an upper lip engagement portion, the thickened corner regions adapted to seal with the patient at regions of the patient'"'"'s nose adjacent the nasal labial creases.

24. A patient interface according to claim 23, wherein the upper lip engagement portion of the sealing portion has a lower hardness than other portions of the sealing portion.

25. A patient interface according to claim 24, wherein portions of the sealing portion other than the upper lip engagement portion comprise a lower hardness top layer and a higher hardness bottom layer.

26. A patient interface according to claim 25, wherein the lower hardness top layer and the upper lip engagement portion have a higher stickiness than the higher hardness bottom layer adapted to provide a friction fit with a patient'"'"'s face in use.

27. A patient interface according to claim 26, wherein at least a portion of the sealing portion is separated from the supporting portion by a gap and the gap is located adjacent to the upper lip engagement portion.

28. A patient interface for delivering breathable gas to a patient, the patient interface comprising:

a sealing portion including a nose tip engagement portion adapted to engage with the patient'"'"'s nose tip; and

a supporting portion supporting the sealing portion, the supporting portion being connected to the sealing portion on two side portions of the sealing portion, and the supporting portion being spaced apart by a gap from the sealing portion at the nose tip engagement portion, the nose tip engagement portion including a front stretch portion adapted to stretch to fit and seal with the patient'"'"'s nose tip,

wherein the front stretch portion is between cantilever portions adapted to provide a reactive force against the flares of the patient'"'"'s nose.

29. A patient interface according to claim 28, further comprising at least one stabilizing portion formed in the sealing portion, the at least one stabilizing portion being located in the nose tip engagement portion and in a corner of the nose portions.

30. A patient interface according to claim 29, wherein the at least one stabilizing portion has an increased stiffness as compared to other portions of the sealing portion.

31. A patient interface according to claim 30, wherein the at least one stabilizing portion comprises one of gel, foam, thermoplastic elastomer (TPE) and/or silicone.

32. A patient interface according to claim 29, wherein the at least one stabilizing portion has a hardness that is greater than a hardness of other portions of the sealing portion.

33. A patient interface according to claim 28, wherein at least a portion of the sealing portion is separated from the supporting portion by a gap.

34. A patient interface according to claim 33, wherein the gap between the sealing portion and the supporting portion is located adjacent to the nose tip engagement portion.

35. A patient interface according to claim 28, wherein the supporting portion and a stem are part of a support membrane.

36. A patient interface according to claim 35, further comprising a bellows connected to the support membrane and a short tube connected to the bellows.

37. A patient interface according to claim 36, wherein the bellows is a unitary structure with the support membrane.

38. A patient interface according to claim 36, wherein the bellows includes a plurality of bellows rings.

39. A patient interface according to claim 35, further comprising a rigid frame adapted to connect to the support membrane, the rigid frame including headgear connectors adapted to connect to headgear.

40. A patient interface according to claim 28, wherein the sealing portion comprises a rear stretch portion adapted to stretch to fit and seal with the patient'"'"'s upper lip, rear stretch portion being between compression portions adapted to anchor the sealing portion in position against the patient'"'"'s face and be in compression when the rear stretch portion is in tension.