Systems and methods for peak current adjustments in power conversion systems

• US 10,291,131 B2
• Filed: 04/13/2016
• Issued: 05/14/2019
• Est. Priority Date: 12/10/2012
• Status: Active Grant

• Current Assignee: On-Bright Electronics (Shanghai) Co., Ltd. (Orthosie Investment Holdings Ltd.)
• Original Assignee: On-Bright Electronics (Shanghai) Co., Ltd. (Orthosie Investment Holdings Ltd.)
• Inventors: Lin, Yuan, Wang, Weihua, Zhang, Xiuhong, Fang, Lieyi
• Primary Examiner(s): Tran, Nguyen
• Assistant Examiner(s): Mata, Monica
• Application Number:
  US15/098,002
• Publication Number:
  US 20160329818A1
• Time in Patent Office: 1,126 Days
• CPC Class Codes: H02M 1/0009 Devices or circuits for detecting current in a converter
• CPC Class Codes: H02M 1/0022 the disturbance parameters being input voltage fluctuations
• CPC Class Codes: H02M 1/0032 Control circuits allowing low power mode operation, e.g. in standby mode
• CPC Class Codes: H02M 1/08 Circuits specially adapted for the generation of control voltages for semiconductor devices incorporated in static converters
• CPC Class Codes: H02M 3/33515 with digital control
• CPC Class Codes: H02M 3/33523 with galvanic isolation between input and output of both the power stage and the feedback loop
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

System and method for regulating an output of a power conversion system. An example system controller includes a signal generator and a modulation and drive component. The signal generator is configured to receive at least a first signal indicating a magnitude of an input voltage received by a primary winding of a power conversion system and receive a second signal indicating a magnitude of a primary current flowing through the primary winding, and generate a third signal. The modulation and drive component is configured to receive at least the third signal, generate a drive signal based on at least information associated with the third signal, and output the drive signal to a switch to affect the primary current.

Claims

1. A system for regulating a power converter, the system comprising:

a modulation and drive signal generator configured to;

generate a drive signal based at least in part on a signal selected from a group consisting of a first signal and a second signal, the first signal indicating a magnitude of an input voltage, the second signal indicating a magnitude of a current flowing through a primary winding of a power converter; and

output the drive signal to a switch to affect the current;

wherein the modulation and drive signal generator is further configured to, in response to an output voltage of the power converter being regulated in a constant-voltage mode,

in response to an output current of the power converter falling within a first predetermined range, generate, without taking into account the magnitude of the current flowing through the primary winding, a modulation signal based at least in part on the magnitude of the input voltage, the modulation signal being the drive signal; and

in response to the output current falling within a second predetermined range, generate, without taking into account the magnitude of the input voltage, the modulation signal based at least in part on the magnitude of the current, the modulation signal being the drive signal.

2. The system of claim 1 wherein the modulation and drive signal generator is further configured to:

in response to the output current being larger than a first threshold and smaller than a second threshold in magnitude, determine that the output current of the power converter falls within the first predetermined range; and

in response to the output current being larger than the second threshold and smaller than a third threshold in magnitude, determine that the output current falls within the second predetermined range.

3. The system of claim 2 wherein:

the modulation signal corresponds to a modulation frequency; and

the modulation and drive signal generator is further configured to, in response to the output current being larger than the first threshold and smaller than the second threshold in magnitude, keep the modulation frequency at a predetermined frequency value in response to the output current increasing and in response to the output voltage and the input voltage remaining constant.

4. The system of claim 3 wherein the modulation and drive signal generator is further configured to, in response to the output current being larger than the first threshold and smaller than the second threshold in magnitude, output the modulation signal to the switch so that a peak value of the current increases in response to the output current increasing and in response to the output voltage and the input voltage remaining constant.

5. The system of claim 4 wherein the modulation and drive signal generator is further configured to, in response to the output current being larger than the second threshold and smaller than a fourth threshold in magnitude, increase the modulation frequency in response to the output current increasing and in response to the output voltage and the input voltage remaining constant, the fourth threshold being smaller than the third threshold in magnitude.

6. The system of claim 5 wherein the modulation and drive signal generator is further configured to, in response to the output current being larger than the second threshold and smaller than the fourth threshold in magnitude, output the modulation signal to the switch so that the peak value of the current does not change in response to the output current increasing and in response to the output voltage and the input voltage remaining constant.

7. The system of claim 6 wherein the modulation and drive signal generator is further configured to, in response to the output current being larger than the fourth threshold and smaller than a fifth threshold in magnitude, increase the modulation frequency in response to the output current increasing and in response to the output voltage and the input voltage remaining constant, the fifth threshold being smaller than the third threshold in magnitude.

8. The system of claim 7 wherein the modulation and drive signal generator is further configured to, in response to the output current being larger than the fourth threshold and smaller than the fifth threshold in magnitude, output the modulation signal to the switch so that the peak value of the current increases in response to the output current increasing and in response to the output voltage and the input voltage remaining constant.

9. The system of claim 8 wherein the modulation and drive signal generator is further configured to, in response to the output current being larger than the fifth threshold and smaller than the third threshold in magnitude, increase the modulation frequency in response to the output current increasing and in response to the output voltage and the input voltage remaining constant.

10. The system of claim 9 wherein the modulation and drive signal generator is further configured to, in response to the output current being larger than the fifth threshold and smaller than the third threshold in magnitude, output the modulation signal to the switch so that the peak value of the current does not change in response to the output current increasing and in response to the output voltage and the input voltage remaining constant.

11. The system of claim 1 wherein the modulation and drive signal generator includes:

a modulation signal generator configured to generate a fourth signal based at least in part on a third signal, the third signal being associated with the first signal and the second signal; and

a drive signal generator configured to receive the fourth signal and generate the drive signal based at least in part on the fourth signal.

12. The system of claim 1, and further comprising:

an error amplifier configured to receive a feedback signal of the power converter and generate an amplified signal based at least in part on the feedback signal; and

a signal generator configured to receive the amplified signal and generate a voltage signal to the modulation and drive signal generator based on at least information associated with the amplified signal.

13. The system of claim 1 wherein the modulation and drive signal generator includes:

a first signal generator configured to generate a third signal based at least in part on the first signal;

a first comparator configured to receive the third signal and a fourth signal associated with a feedback signal of the power converter and generate a first comparison signal based at least in part on the third signal and the fourth signal; and

a second comparator configured to receive the third signal and a threshold signal and generate a second comparison signal based at least in part on the third signal and the threshold signal.

14. The system of claim 13 wherein the modulation and drive signal generator further includes a second signal generator configured to receive the first comparison signal and the second comparison signal and generate a fifth signal based at least in part on the first comparison signal and the second comparison signal, the drive signal being associated with the fifth signal.

15. The system of claim 13 wherein the third signal is a ramp signal, the ramp signal including a signal pulse for each switching period associated with the drive signal.

16. The system of claim 1 wherein the modulation and drive signal generator is further configured to output the drive signal to a bipolar junction transistor, the bipolar junction transistor being the switch.

17. The system of claim 1 wherein the modulation and drive signal generator is further configured to output the drive signal to a metal-oxide-semiconductor field-effect transistor, the metal-oxide-semiconductor field-effect transistor being the switch.

18. The system of claim 1 wherein the modulation and drive signal generator is further configured to output the drive signal to an insulated-gate bipolar transistor, the insulated-gate bipolar transistor being the switch.

19. A system for regulating a power converter, the system comprising:

a modulation and drive signal generator configured to;

generate a drive signal based at least in part on a first signal, the first signal indicating a magnitude of an input voltage received by a primary winding of a power converter; and

output the drive signal to a switch to affect a current flowing through the primary winding;

wherein the modulation and drive signal generator is further configured to;

in response to an output voltage of the power converter being regulated in a constant-voltage mode and in response to an output current of the power converter falling within a first predetermined range, generate a pulse-width-modulation signal, the pulse-width-modulation signal being the drive signal, the pulse-width-modulation signal corresponding to a pulse width and a modulation frequency; and

decrease the pulse width in response to the input voltage increasing and in response to the output voltage and the output current remaining constant.

20. The system of claim 19 wherein the modulation and drive signal generator is further configured to, in response to the output voltage of the power converter being regulated in the constant-voltage mode and the output current of the power converter falling within the first predetermined range, generate the pulse-width-modulation signal, the pulse-width-modulation signal being the drive signal, so that a peak value of the current increases in response to the output current increasing and in response to the output voltage and the input voltage remaining constant.

21. The system of claim 20 wherein the modulation and drive signal generator is further configured to, in response to the output voltage of the power converter being regulated in the constant-voltage mode and the output current of the power converter falling within the first predetermined range, generate the pulse-width-modulation signal, the pulse-width-modulation signal being the drive signal, so that the peak value of the current increases linearly in response to the output current increasing and in response to the output voltage and the input voltage remaining constant.

22. The system of claim 20 wherein the modulation frequency is constant with respect to the output current.

23. The system of claim 20 wherein the first signal is proportional to the input voltage in magnitude.

24. The system of claim 20 wherein the modulation and drive signal generator is further configured to, in response to the output current being larger than a first threshold and smaller than a second threshold in magnitude, determine that the output current of the power converter falls within the first predetermined range.

25. The system of claim 19 wherein the modulation and drive signal generator is further configured to, in response to the output voltage of the power converter being regulated in the constant-voltage mode and in response to the output current of the power converter falling within the first predetermined range, generate, without taking into account the magnitude of the current flowing through the primary winding, the pulse-width-modulation signal based at least in part on the magnitude of the input voltage, the pulse-width-modulation signal being the drive signal.

26. The system of claim 25 wherein the modulation and drive signal generator is further configured to, in response to the output voltage being regulated in the constant-voltage mode and in response to the output current falling within a second predetermined range, generate, without taking into account the magnitude of the input voltage, the pulse-width-modulation signal based at least in part on the magnitude of the current, the pulse-width-modulation signal being the drive signal.

27. The system of claim 26 wherein the modulation and drive signal generator is further configured to, in response to the output current being larger than a second threshold and smaller than a third threshold in magnitude, determine that the output current of the power converter falls within the second predetermined range.

28. The system of claim 19 wherein the modulation and drive signal generator includes:

a first signal generator configured to generate a second signal based at least in part on the first signal;

a first comparator configured to receive the second signal and a third signal associated with a feedback signal of the power converter and generate a first comparison signal based at least in part on the second signal and the third signal; and

a second comparator configured to receive the second signal and a threshold signal and generate a second comparison signal based at least in part on the second signal and the threshold signal.

29. The system of claim 28 wherein the modulation and drive signal generator further includes a second signal generator configured to receive the first comparison signal and the second comparison signal and generate a fourth signal based at least in part on the first comparison signal and the second comparison signal.

30. The system of claim 28 wherein the second signal is a ramp signal, the ramp signal including a signal pulse for each switching period associated with the drive signal.

31. The system of claim 19 wherein the modulation and drive signal generator is further configured to output the drive signal to a bipolar junction transistor, the bipolar junction transistor being the switch.

32. The system of claim 19 wherein the modulation and drive signal generator is further configured to output the drive signal to a metal-oxide-semiconductor field-effect transistor, the metal-oxide-semiconductor field-effect transistor being the switch.

33. The system of claim 19 wherein the modulation and drive signal generator is further configured to output the drive signal to an insulated-gate bipolar transistor, insulated-gate bipolar transistor being the switch.

34. A system for regulating a power converter, the system comprising:

a first comparator configured to receive a first signal and a second signal associated with a feedback signal of a power converter and generate a first comparison signal based at least in part on the first signal and the second signal, the first signal indicating a magnitude of an input voltage;

a second comparator configured to receive the first signal and a threshold signal and generate a second comparison signal based at least in part on the first signal and the threshold signal; and

a drive signal generator configured to receive the first comparison signal and the second comparison signal, generate a drive signal based at least in part on a signal selected from a group consisting of the first comparison signal and the second comparison signal, and output the drive signal to a first switch to affect a current flowing through a primary winding of the power converter;

wherein the drive signal generator is further configured to;

in response to the second signal being larger than the threshold signal in magnitude, output the drive signal to close the first switch in response to the first signal being smaller than the second signal; and

in response to the threshold signal being larger than the second signal in magnitude, output the drive signal to close the first switch in response to the first signal being smaller than the threshold signal.

35. The system of claim 34 wherein the first signal is a ramp signal, the ramp signal including a signal pulse for each switching period associated with the drive signal.

36. The system of claim 34 wherein the first comparator is further configured to receive the second signal associated with an amplified signal generated by an error amplifier based at least in part on the feedback signal of the power converter.

37. The system of claim 34 wherein:

the drive signal generator includes an OR gate configured to receive the first comparison signal and the second comparison signal and generate a logic signal; and

the drive signal generator is further configured to generate the drive signal based at least in part on the logic signal.

38. The system of claim 34 wherein the drive signal generator includes:

a first signal generator configured to receive the first comparison signal and the second comparison signal and generate a first processed signal based at least in part on the first comparison signal and the second comparison signal;

a modulation signal generator configured to receive the first processed signal and generate a modulation signal based at least in part on the first processed signal; and

a driver configured to receive the modulation signal and generate the drive signal.

39. The system of claim 38 wherein the first signal generator includes:

a first OR gate configured to receive the first comparison signal and the second comparison signal and generate a second processed signal based at least in part on the first comparison signal and the second comparison signal; and

a second OR gate configured to receive the second processed signal and a first control signal associated with a signal period and generate the first processed signal based at least in part on the second processed signal and the first control signal.

40. The system of claim 39, and further comprising:

a second signal generator configured to receive a second control signal associated with the signal period and a current sensing signal associated with the current flowing through the primary winding of the power converter and generate a third processed signal based at least in part on the second control signal and the current sensing signal; and

a third comparator configured to receive the second signal associated with the feedback signal of the power converter and the third processed signal and generate a third comparison signal based at least in part on the second signal and the third processed signal.

41. The system of claim 40, and further comprising a third OR gate configured to receive the third comparison signal and the second control signal and output a fourth processed signal to the drive signal generator.

42. The system of claim 41 wherein during the signal period, the first control signal is at a logic high level and the second control signal is at a logic low level.

43. The system of claim 41 wherein during the signal period, the first control signal is at a logic low level and the second control signal is at a logic high level.

44. The system of claim 34, and further comprising:

a capacitor configured to receive a third signal and generate the first signal; and

a second switch configured to be closed or open in response to a switching signal;

wherein;

in response to the second switch being open, the capacitor is configured to be charged by the third signal; and

in response to the second switch being closed, the capacitor is configured to be discharged through the second switch.

45. The system of claim 34 wherein the drive signal generator is further configured to output the drive signal to a bipolar junction transistor, the bipolar junction transistor being the first switch.

46. The system of claim 34 wherein the drive signal generator is further configured to output the drive signal to a metal-oxide-semiconductor field-effect transistor, the metal-oxide-semiconductor field-effect transistor being the first switch.

47. The system of claim 34 wherein the drive signal generator is further configured to output the drive signal to an insulated-gate bipolar transistor, the insulated-gate bipolar transistor being the first switch.

48. A method for regulating a power converter, the method comprising:

receiving a first signal indicating a magnitude of an input voltage;

receiving a second signal indicating a magnitude of a current flowing through a primary winding of a power converter;

generating a drive signal based at least in part on a signal selected from a group consisting of the first signal and the second signal; and

outputting the drive signal to affect the current;

wherein the generating a drive signal based at least in part on the first signal and the second signal includes;

in response to an output voltage of the power converter being regulated in a constant-voltage mode,

in response to an output current of the power converter falling within a first predetermined range, generating, without taking into account the magnitude of the current, a modulation signal based at least in part on the magnitude of the input voltage, the modulation signal being the drive signal; and

in response to the output current falling within a second predetermined range, generating, without taking into account the magnitude of the input voltage, the modulation signal based at least in part on the magnitude of the current, the modulation signal being the drive signal.

49. The method of claim 48, and further comprising:

in response to the output current being larger than a first threshold and smaller than a second threshold in magnitude, determining that the output current of the power converter falls within the first predetermined range; and

in response to the output current being larger than the second threshold and smaller than a third threshold in magnitude, determining that the output current falls within the second predetermined range.

50. The method of claim 49, and further comprising:

in response to the output current being larger than the first threshold and smaller than the second threshold in magnitude, keeping a modulation frequency at a predetermined frequency value in response to the output current increasing and in response to the output voltage and the input voltage remaining constant, the modulation signal corresponding to the modulation frequency.

51. The method of claim 50, and further comprising:

in response to the output current being larger than the first threshold and smaller than the second threshold in magnitude, outputting the modulation signal to a switch so that a peak value of the current increases in response to the output current increasing and in response to the output voltage and the input voltage remaining constant.

52. The method of claim 51, and further comprising:

in response to the output current being larger than the second threshold and smaller than a fourth threshold in magnitude, increasing the modulation frequency in response to the output current increasing and in response to the output voltage and the input voltage remaining constant, the fourth threshold being smaller than the third threshold in magnitude.

53. The method of claim 52, and further comprising:

in response to the output current being larger than the second threshold and smaller than the fourth threshold in magnitude, outputting the modulation signal to the switch so that the peak value of the current does not change in response to the output current increasing and in response to the output voltage and the input voltage remaining constant.

54. The method of claim 53, and further comprising:

in response to the output current being larger than the fourth threshold and smaller than a fifth threshold in magnitude, increasing the modulation frequency in response to the output current increasing and in response to the output voltage and the input voltage remaining constant, the fifth threshold being smaller than the third threshold in magnitude.

55. The method of claim 54, and further comprising:

in response to the output current being larger than the fourth threshold and smaller than the fifth threshold in magnitude, outputting the modulation signal to the switch so that the peak value of the current increases in response to the output current increasing and in response to the output voltage and the input voltage remaining constant.

56. The method of claim 55, and further comprising:

in response to the output current being larger than the fifth threshold and smaller than the third threshold in magnitude, increasing the modulation frequency in response to the output current increasing and in response to the output voltage and the input voltage remaining constant.

57. The method of claim 56, and further comprising:

in response to the output current being larger than the fifth threshold and smaller than the third threshold in magnitude, outputting the modulation signal to the switch so that the peak value of the current does not change in response to the output current increasing and in response to the output voltage and the input voltage remaining constant.

58. A method for regulating a power converter, the method comprising:

receiving a first signal indicating a magnitude of an input voltage;

generating a drive signal based at least in part on the first signal; and

outputting the drive signal to affect a current flowing through a primary winding of a power converter;

wherein the generating a drive signal based at least in part on the first signal includes;

in response to an output voltage of the power converter being regulated in a constant-voltage mode and in response to an output current of the power converter falling within a first predetermined range, generating a pulse-width-modulation signal, the pulse-width-modulation signal being the drive signal, the pulse-width-modulation signal corresponding to a pulse width and a modulation frequency; and

decreasing the pulse width in response to the input voltage increasing and in response to the output voltage and the output current remaining constant.

59. The method of claim 58, and further comprising:

in response to the output voltage of the power converter being regulated in the constant-voltage mode and the output current of the power converter falling within the first predetermined range, generating the pulse-width-modulation signal, the pulse-width-modulation signal being the drive signal, so that a peak value of the current increases in response to the output current increasing and in response to the output voltage and the input voltage remaining constant.

60. The method of claim 59, and further comprising:

in response to the output voltage of the power converter being regulated in the constant-voltage mode and the output current of the power converter falling within the first predetermined range, generating the pulse-width-modulation signal, the pulse-width-modulation signal being the drive signal, so that the peak value of the current increases linearly in response to the output current increasing and in response to the output voltage and the input voltage remaining constant.

61. The method of claim 58, and further comprising:

in response to the output voltage of the power converter being regulated in the constant-voltage mode and in response to the output current of the power converter falling within the first predetermined range, generating, without taking into account the magnitude of the current flowing through the primary winding, the pulse-width-modulation signal based at least in part on the magnitude of the input voltage, the pulse-width-modulation signal being the drive signal.

62. The method of claim 61, and further comprising:

in response to the output voltage being regulated in the constant-voltage mode and in response to the output current falling within a second predetermined range, generating, without taking into account the magnitude of the input voltage, the pulse-width-modulation signal based at least in part on the magnitude of the current, the pulse-width-modulation signal being the drive signal.

63. A method for regulating a power converter, the method comprising:

generating a first comparison signal based at least in part on a first signal and a second signal, the first signal indicating a magnitude of an input voltage, the second signal being associated with a feedback signal of a power converter;

generating a second comparison signal based at least in part on the first signal and a threshold signal;

generating a drive signal based at least in part on a signal selected from a group consisting of the first comparison signal and the second comparison signal; and

outputting the drive signal to affect a current flowing through a primary winding of the power converter;

wherein the outputting the drive signal to affect a current flowing through a primary winding of the power converter includes;

in response to the second signal being larger than the threshold signal in magnitude, outputting the drive signal to close a switch in response to the first signal being smaller than the second signal; and

in response to the threshold signal being larger than the second signal in magnitude, outputting the drive signal to close the switch in response to the first signal being smaller than the threshold signal.