System and method of controlling passage of refrigerant through eutectic plates and an evaporator of a refrigeration system for a container of a vehicle

• US 10,300,766 B2
• Filed: 06/28/2017
• Issued: 05/28/2019
• Est. Priority Date: 06/30/2016
• Status: Active Grant

• Current Assignee: Copeland Corporation LLC (Emerson Electric Company)
• Original Assignee: Emerson Climate Technologies Incorporated (Emerson Electric Company)
• Inventors: Vehr, Shawn W., Rozsnaki, Joseph J., Siefker, Louis
• Primary Examiner(s): Tran, Len
• Assistant Examiner(s): Oswald, Kirstin U
• Application Number:
  US15/635,483
• Publication Number:
  US 20180001746A1
• Time in Patent Office: 699 Days
• Field of Search: 62 59
• CPC Class Codes: B60H 1/005 Regenerative cooling means, e.g. cold accumulators
• CPC Class Codes: B60H 1/3205 Control means therefor
• CPC Class Codes: B60H 1/3211 for increasing the efficiency of a vehicle refrigeration cycle
• CPC Class Codes: B60H 1/3226 Self-contained devices, i.e. including own drive motor
• CPC Class Codes: B60H 2001/3255 related to temperature
• CPC Class Codes: B60H 2001/3266 related to the operation of the vehicle
• CPC Class Codes: B60H 2001/3272 to control the revolving speed of a compressor
• CPC Class Codes: B60H 2001/3277 to control the air flow
• CPC Class Codes: B60H 2001/3282 to control the air flow
• CPC Class Codes: B60H 2001/3283 to control the refrigerant flow
• CPC Class Codes: B60H 2001/3289 Additional cooling source

Abstract

A system including mode, engine, and battery modules, where the mode module determines whether to operate in an engine mode or a battery mode based on parameters. The engine module, while operating in the engine mode, runs a compressor at a first speed based on a temperature within a temperature controlled container of a vehicle and permits passage of refrigerant through eutectic plates independent of the temperature. A battery, while in the engine mode, is charged based on power received from an electrical source. The battery module, while operating in the battery mode and based on the temperature, runs the compressor at a second speed and prevents passage of the refrigerant through the eutectic plates. While in the battery mode, the battery is not being charged based on power from a shore power source and the electrical source from which power is received during the engine mode.

Claims

1. A system comprising:

a mode module configured to determine whether to operate in an engine mode or a battery mode based on a plurality of parameters;

an engine module configured to, while operating in the engine mode, (i) run a compressor of a vehicle at a first speed, and (ii) permit passage of refrigerant through eutectic plates independent of a temperature within a temperature controlled container of the vehicle;

a battery module configured to, while operating in the battery mode and based on the temperature within the temperature controlled container of the vehicle, (i) run the compressor at a second speed, and (ii) prevent passage of the refrigerant through the eutectic plates,

wherein the second speed is less than or equal to the first speed; and

a control module configured to, while the engine module is operating in the engine mode, have a battery of the vehicle charged using power received from at least one of a first electrical source driven by an engine of the vehicle or a second electrical source driven by a solar panel, wherein the first electrical source is an alternator or a generator, and

wherein, while operating in the battery mode, the battery is not being charged from either the first electrical source or a shore power source.

2. The system of claim 1, wherein the engine module is configured to, while operating in the engine mode, run the compressor at the first speed based on the temperature within the temperature controlled container of the vehicle.

3. The system of claim 1, wherein the engine module is configured to, while operating in the engine mode, (i) if the temperature is within a predetermined temperature range, prevent the refrigerant from passing through an evaporator, and (ii) if the temperature is outside the predetermined temperature range, permit passage of the refrigerant through the evaporator.

4. The system of claim 1, wherein the plurality of parameters comprise (i) a first parameter indicating whether shore power is disconnected, and (ii) a second parameter indicating whether the first electrical source is ON and charging the battery.

5. The system of claim 1, wherein the plurality of parameters comprise a parameter indicating whether an exterior loading door of the temperature controlled container is open.

6. The system of claim 1, wherein:

the plurality of parameters comprise a state of charge or voltage of one or more batteries; and

the one or more batteries include the battery.

7. The system of claim 1, wherein the engine module is configured to:

if the plurality of parameters satisfy a plurality of conditions and the temperature is within a predetermined range, (i) shut off an evaporator fan, (ii) run a condenser fan, (iii) permit passage of the refrigerant through the eutectic plates, and (iv) prevent passage of the refrigerant through the evaporator; and

if the plurality of parameters satisfy the plurality of conditions and the temperature is outside the predetermined range, (i) run the evaporator fan, (ii) run the condenser fan, and (iii) permit passage of the refrigerant through the eutectic plates and the evaporator.

8. The system of claim 1, wherein the battery module is configured to:

if the plurality of parameters satisfy a plurality of conditions and the temperature is within a predetermined range, (i) shut off an evaporator fan and a condenser fan, and (ii) prevent passage of the refrigerant through the eutectic plates and the evaporator; and

if the plurality of parameters satisfy the plurality of conditions and the temperature is outside the predetermined range, (i) run the evaporator fan and the condenser fan, (ii) prevent passage of the refrigerant through the eutectic plates, and (iii) permit passage of the refrigerant through the evaporator.

9. The system of claim 1, wherein the control module is configured to, while in at least one of the engine mode or the battery mode:

shut off an evaporator fan in response to an exterior loading door of the temperature controlled container being in an open state; and

run the evaporator fan based on the temperature when the exterior loading door is in a closed state.

10. The system of claim 1, further comprising:

the compressor;

the eutectic plates;

an evaporator;

an evaporator fan;

a condenser fan; and

a plurality of valves,

wherein the control module configured to, based on whether the system is operating in the engine mode or the battery mode, control operation of the evaporator fan and the condenser fan and states of the plurality of valves, wherein controlling states of the plurality of valves controls flow of refrigerant through the eutectic plates and the evaporator.

11. The system of claim 1, wherein the engine module is configured to, while in the engine mode, run the compressor at higher speeds than the battery module is configured to run the compressor during the battery mode.

12. The system of claim 1, wherein the control module is configured to, while operating in the battery mode, have the battery charged using power received from the second electrical source.

13. The system of claim 1, wherein the control module is configured to, while the engine module is operating in the engine mode, have a battery of the vehicle charged using power received from the first electrical source and the second electrical source.

14. The system of claim 1, wherein the eutectic plates are disposed in the temperature controlled container.

15. The system of claim 1, wherein:

the engine module is configured to, while operating in the engine mode, at least partially open one or more valves to permit passage of the refrigerant through the eutectic plates; and

the battery module is configured to, while operating in the battery mode, close the one or more valves to prevent passage of the refrigerant through the eutectic plates.

16. The system of claim 15, further comprising a heat exchanger and an expansion valve, wherein:

the refrigerant passes through the one or more valves and is received at the eutectic plates;

the refrigerant passing through the one or more valves to the eutectic plates is a first portion of refrigerant passing through the heat exchanger; and

the expansion valve receives a second portion of the refrigerant passing through the heat exchanger.

17. A method comprising:

determining whether to operate in an engine mode or a battery mode based on a plurality of parameters;

while operating in the engine mode, (i) running a compressor of a vehicle at a first speed, and (ii) permitting passage of refrigerant through eutectic plates independent of a temperature within a temperature controlled container of the vehicle, wherein a battery, while in the engine mode, is charged using power received from at least one of a first electrical source driven by an engine of the vehicle or a second electrical source driven by a solar panel; and

while operating in the battery mode and based on the temperature, (i) running the compressor at a second speed, and (ii) preventing passage of the refrigerant through the eutectic plates, wherein, while in the battery mode, the battery is not being charged using power received from (a) a shore power source, and (b) the first electrical source from which power is received during the engine mode, wherein the first electrical source is an alternator or a generator, and wherein the second speed is less than or equal to the first speed.

18. The method of claim 17, wherein while operating in the engine mode, the compressor is run at the first speed based on the temperature within the temperature controlled container of the vehicle.

19. The method of claim 17, further comprising, while operating in the engine mode, (i) if the temperature is within a predetermined temperature range, preventing the refrigerant from passing through an evaporator, and (ii) if the temperature is outside the predetermined temperature range, permitting passage of the refrigerant through the evaporator.

20. The method of claim 17, wherein the plurality of parameters comprise (i) a first parameter indicating whether shore power is disconnected, and (ii) a second parameter indicating whether the first electrical source is ON and charging the battery.

21. The method of claim 17, wherein the plurality of parameters comprises a parameter indicating whether exterior loading door of the temperature controlled container is open.

22. The method of claim 17, wherein:

the plurality of parameters comprise a state of charge or voltage of one or more batteries; and

the one or more batteries include the battery.

23. The method of claim 17, further comprising while operating in the engine mode:

if the plurality of parameters satisfy a plurality of conditions and the temperature is within a predetermined range, (i) shutting off an evaporator fan, (ii) running a condenser fan, (iii) permitting passage of the refrigerant through the eutectic plates, and (iv) preventing passage of the refrigerant through the evaporator; and

if the plurality of parameters satisfy the plurality of conditions and the temperature is outside the predetermined range, (i) running the evaporator fan, (ii) running the condenser fan, and (iii) permitting passage of the refrigerant through the eutectic plates and the evaporator.

24. The method of claim 17, further comprising while operating in the battery mode:

if the plurality of parameters satisfy a plurality of conditions and the temperature is within a predetermined range, (i) shutting off an evaporator fan and a condenser fan, and (ii) preventing passage of the refrigerant through the eutectic plates and the evaporator; and

if the plurality of parameters satisfy the plurality of conditions and the temperature is outside the predetermined range, (i) running the evaporator fan and the condenser fan, (ii) preventing passage of the refrigerant through the eutectic plates, and (iii) permitting passage of the refrigerant through the evaporator.

25. The method of claim 17, further comprising, while in at least one of the engine mode or the battery mode:

shutting off an evaporator fan if an exterior loading door of the temperature controlled container is in an open state; and

running the evaporator fan based on the temperature when the exterior loading door is in a closed state.