Ceramic heater

• US 10,309,650 B2
• Filed: 04/25/2014
• Issued: 06/04/2019
• Est. Priority Date: 04/27/2013
• Status: Active Grant

• Current Assignee: Kyocera Corporation
• Original Assignee: Kyocera Corporation
• Inventors: Kobayashi, Akio
• Primary Examiner(s): Jennison, Brian W
• Application Number:
  US14/787,340
• Publication Number:
  US 20160061447A1
• Time in Patent Office: 1,866 Days
• Field of Search: 219270, 219548, 219553, 219505
• CPC Class Codes: F23Q 7/001 Glowing plugs for internal-combustion engines
• CPC Class Codes: F23Q 7/22 Details
• CPC Class Codes: H05B 2203/027 Heaters specially adapted for glow plug igniters
• CPC Class Codes: H05B 3/12 characterised by the composition or nature of the conductive material
• CPC Class Codes: H05B 3/18 the conductor being embedded in an insulating material
• CPC Class Codes: H05B 3/283 the insulating material being an inorganic material, e.g. ceramic
• CPC Class Codes: H05B 3/48 heating conductor embedded in insulating material

Abstract

A ceramic heater of the invention includes a ceramic structure; a heat-generating resistor embedded in the ceramic structure; and a feeder line embedded in the ceramic structure so as to be connected, at one end thereof, to the heat-generating resistor. The feeder line is made of metal, and metal grains of a center region of the feeder line are greater in grain size than metal grains of an outer periphery region of the feeder line. Even if a crack developed in the outer periphery region of the feeder line propagates through grain boundaries in the outer periphery region and comes near the center region, propagation of the crack through the interior of the center region can be suppressed.

Claims

1. A ceramic heater, comprising:

a ceramic structure;

a heat-generating resistor embedded in the ceramic structure; and

a feeder line embedded in the ceramic structure so as to be connected, at one end thereof, to the heat-generating resistor,

the feeder line being made of metal, and the feeder line includes at least a center region and an outer periphery region,

wherein the center region and the outer periphery region are co-axial, and

a grain size of metal grains in the center region of the feeder line is greater than a grain size of metal grains in the outer periphery region of the feeder line.

2. The ceramic heater according to claim 1,

wherein the center region of the feeder line is greater in elastic modulus than the outer periphery region of the feeder line.

3. The ceramic heater according to claim 1,

wherein grain boundaries between the metal grains of the center region of the feeder line include a plurality of planes oriented differently from each other with respect to a circumferential direction of the feeder line.

4. The ceramic heater according to claim 1,

wherein grain boundaries between the metal grains of the center region of the feeder line and the metal grains of the outer periphery region of the feeder line include a plurality of planes oriented differently from each other with respect to a lengthwise direction of the feeder line.

5. The ceramic heater according to claim 1,

wherein a plurality of voids are present in an interior of the feeder line.

6. The ceramic heater according to claim 5,

wherein, the plurality of voids are present at grain boundaries between the metal grains of the center region of the feeder line.

7. A glow plug, comprising:

a ceramic heater according to claim 1; and

a metal-made retainer which holds the ceramic heater.

8. The ceramic heater according to claim 1,

wherein the center region of the feeder line is in physical contact with the outer periphery region of the feeder line.