Charge equalization systems and methods for battery systems and uninterruptible power supplies

• US 10,312,728 B2
• Filed: 12/21/2017
• Issued: 06/04/2019
• Est. Priority Date: 01/22/2011
• Status: Active Grant

• Current Assignee: Alpha Technologies Services, Inc. (EnerSys)
• Original Assignee: Alpha Technologies Services, Inc. (EnerSys)
• Inventors: Heidenreich, James Joseph, Haass, Michael A., Le, Thanh Quoc, Jennings, Seth William
• Primary Examiner(s): Fantu, Yalkew
• Application Number:
  US15/851,001
• Publication Number:
  US 20180115189A1
• Time in Patent Office: 530 Days
• Field of Search: 320119
• CPC Class Codes: B60L 58/19 Switching between serial connection and parallel connection of battery modules
• CPC Class Codes: B60L 58/22 Balancing the charge of battery modules
• CPC Class Codes: H02J 7/0014 Circuits for equalisation of charge between batteries
• CPC Class Codes: H02J 7/0019 using switched or multiplexed charge circuits
• CPC Class Codes: H02J 9/061 for DC powered loads
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

A battery system comprising a plurality of battery strings, a charge equalization circuit, a relay matrix, and a balance controller. The plurality of battery strings comprises at least three batteries connected in series, where the battery strings are connected in parallel. The charge equalization circuit is capable of equalizing the charge on any pair of series connected batteries in any one of the plurality of battery strings. The relay matrix is operatively connected between the charge equalization circuit and the plurality of battery strings. The balance controller operates the relay matrix based on at least one of a voltage and a current of any one of the batteries such that the charge equalization circuit is connected across any one of the pairs of series connected batteries in any one of the plurality of battery strings.

Claims

1. A battery system comprising:

a plurality of battery strings comprising at least three batteries connected in series, where the battery strings are connected in parallel;

a charge equalization circuit capable of equalizing the charge on any pair of series connected batteries in any one of the plurality of battery strings;

a relay matrix operatively connected between the charge equalization circuit and the plurality of battery strings; and

a balance controller that operates the relay matrix based on at least one of a voltage and a current of any one of the batteries such that the charge equalization circuit is connected across any one of the pairs of series connected batteries in any one of the plurality of battery strings.

2. The battery system as recited in claim 1, in which the balance controller operates the relay matrix that the charge equalization circuit is sequentially connected across a plurality of pairs of series connected batteries in the plurality of battery strings.

3. A UPS system for supplying power to a load based on a power signal provided by a power source, comprising:

a plurality of battery strings comprising at least three batteries connected in series, where the plurality of battery strings are connected in parallel;

an inverter and charger circuit operatively connected between the power source and the at least one battery string, and the at least one battery string and the load;

a charge equalization circuit capable of equalizing the charge on any pair of series connected batteries in any one of the plurality of battery strings;

a relay matrix operatively connected between the charge equalization circuit and the plurality of battery strings; and

a balance controller that operates the relay matrix based on at least one of a voltage and a current of any one of the batteries such that the charge equalization circuit is connected across any one of the pairs of series connected batteries in any one of the plurality of battery strings.

4. The UPS system as recited in claim 3, in which the balance controller operates the relay matrix such that the charge equalization circuit is connected across a plurality of pairs of series connected batteries in any one of the plurality of battery strings.

5. The UPS system as recited in claim 3, further comprising a transformer module operatively connected between:

the power source and the load; and

the inverter and charger circuit and the load.

6. The UPS system as recited in claim 3, further comprising a system controller operatively connected to the inverter and charger circuit and the balance controller.

7. The UPS system as recited in claim 6, further comprising a module controller interface that operatively connects the system controller to the balance controller.

8. A UPS system for supplying power to a load based on a power signal provided by a power source, comprising:

a plurality of battery strings, where

each battery string comprises at least three batteries connected in series, and

the battery strings are connected in parallel;

an inverter and charger circuit operatively connected between the power source and the at least one battery string, and the at least one battery string and the load;

at least one charge equalization circuit capable of equalizing the charge on any pair of series connected batteries in any one of the plurality of battery strings;

a relay matrix operatively connected between the charge equalization circuit and the plurality of battery strings; and

a balance controller that operates the relay matrix based on at least one of a voltage and a current of any one of the batteries such that at least one charge equalization circuit is connected across a plurality of pairs of series connected batteries in the plurality of battery strings to equalize charges on the batteries.

9. The UPS system as recited in claim 8, in which the balance controller operates the relay matrix such that the charge equalization circuit is connected across a plurality of pairs of series connected batteries in any one of the plurality of battery strings.

10. The UPS system as recited in claim 8, further comprising a transformer module operatively connected between:

the power source and the load; and

the inverter and charger circuit and the load.

11. A method of supplying power to a load based on a power signal provided by a power source, comprising:

providing a plurality of battery strings each comprising at least three batteries connected in series;

connecting the battery strings in parallel;

operatively connecting an inverter and charger circuit between the power source and the at least one battery string, and the at least one battery string and the load;

providing at least one charge equalization circuit capable of equalizing the charge on any pair of series connected batteries in the any one of the plurality of battery strings;

operatively connecting a relay matrix between the charge equalization circuit and the plurality of battery strings; and

operating the relay matrix such that at least one charge equalization circuit is connected across a plurality of pairs of series connected batteries in the plurality of battery strings to equalize charges on the batteries based on sensed voltage and current of the batteries in the plurality of battery strings.

12. The method as recited in claim 11, further comprising the step of providing a balance controller for controlling the relay matrix.

13. The method as recited in claim 11, in which the relay matrix is operated such that the charge equalization circuit is connected across a plurality of pairs of series connected batteries in any one of the plurality of battery strings.

14. The method as recited in claim 11, further comprising the step of operatively connecting a transformer module between:

the power source and the load; and

the inverter and charger circuit and the load.