Switched-capacitor power ramping for soft switching

• US 10,315,526 B2
• Filed: 01/25/2017
• Issued: 06/11/2019
• Est. Priority Date: 01/25/2017
• Status: Active Grant

• Current Assignee: WiTricity Corporation
• Original Assignee: WiTricity Corporation
• Inventors: van Boheemen, Edward, Weidner, Felix
• Primary Examiner(s): Ngo, Brian
• Application Number:
  US15/415,774
• Publication Number:
  US 20180212463A1
• Time in Patent Office: 867 Days
• Field of Search: 320107, 320108, 320109, 320110, 320104
• CPC Class Codes: B60L 53/122 Circuits or methods for driving the primary coil, e.g. supplying electric power to the coil
• CPC Class Codes: B60L 53/126 Methods for pairing a vehicle and a charging station, e.g. establishing a one-to-one relation between a wireless power transmitter and a wireless power receiver
• CPC Class Codes: H02J 2310/48 for electric vehicles [EV] or hybrid vehicles [HEV]
• CPC Class Codes: H02J 50/12 of the resonant type
• CPC Class Codes: H02J 50/80 involving the exchange of data, concerning supply or distribution of electric power, between transmitting devices and receiving devices
• CPC Class Codes: H02J 7/00034 Charger exchanging data with an electronic device, i.e. telephone, whose internal battery is under charge
• CPC Class Codes: H02M 1/0058 by employing soft switching techniques, i.e. commutation of transistors when applied voltage is zero or when current flow is zero using an auxiliary actively switched resonant commutation circuit connected to an intermediate DC voltage or between two push-pull branches of an inverter bridge H02M7/4811; in resonant inverters H02M7/4815; in inverters operating from a resonant DC source H02M7/4826
• CPC Class Codes: H02M 7/48 using discharge tubes with control electrode or semiconductor devices with control electrode
• CPC Class Codes: H02M 7/4818 with means for adaptation of resonance frequency, e.g. by modification of capacitance or inductance of resonance circuits
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 10/72 Electric energy management in electromobility
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles

Abstract

The present disclosure describes aspects of switched-capacitor power ramping for soft switching. In some aspects, a resonant circuit of a wireless power transmitter includes a portion of capacitance that is switchable. This portion of capacitance can be disconnected from the resonant circuit to detune the resonant circuit, which may affect voltage or current flow in the resonant circuit. For example, when ramping transmitted power up or down, detuning the resonant circuit may enable an inverter of the wireless power transmitter to continuously soft switch through the power ramping process. By so doing, hard switching of the inverter can be avoided and the inverter can be implemented with lower-power or less expensive components.

Claims

1. A circuit for continuous soft-switching in a wireless power transmitter, the circuit comprising:

a coil having a first terminal connected to a first-phase-output of an inverter and a second terminal connected to a second-phase-output of the inverter;

a first capacitor having a first terminal connected to the first terminal of the coil and a second terminal connected to the second terminal of the coil;

a second capacitor having a first terminal connected to the first terminal of the first capacitor;

a switch having a first terminal connected to a second terminal of the second capacitor and a second terminal connected to the second terminal of the first capacitor; and

a power ramp controller coupled to the switch, the power ramp controller configured to control the switch to provide soft switching of the inverter.

2. The circuit as recited in claim 1, wherein a capacitance value of the second capacitor is approximately five percent to ten percent of a capacitance value of the first capacitor.

3. The circuit as recited in claim 1, wherein a capacitance value of the second capacitor is approximately three percent to twelve percent of a capacitance value of the first capacitor.

4. The circuit as recited in claim 1, wherein the switch is implemented using an isolated-gate bipolar transistor (IGBT) or a reverse-blocking IGBT (RB-IGBT).

5. The circuit as recited in claim 4, further comprising:

gate drive circuitry having an output connected to a gate of the IGBT or the RB-IGBT; and

isolation circuitry having an output connected to an input of the gate drive circuitry and an input connected to the power ramp controller of the wireless power transmitter.

6. The circuit as recited in claim 1, further comprising an inductor interposed between the first terminal of the coil and the first-phase-output of the inverter.

7. The circuit as recited in claim 1, wherein:

the coil, the first capacitor, and the second capacitor form a resonant circuit; and

the power ramp controller is configured to open the switch to disconnect the second capacitor to detune the resonant circuit.

8. The circuit as recited in claim 7, wherein:

the inverter comprises multiple power switching devices; and

the power ramp controller is configured to enable continuous soft switching of the multiple power switching devices of the inverter by detuning the resonant circuit.

9. The circuit as recited in claim 8, wherein the power ramp controller is configured to enable the continuous soft switching of the multiple power switching devices based on the detuning of the resonant circuit with the inverter operating at frequencies that range from 81.3 kHz to 90 kHz.

10. The circuit as recited in claim 1, wherein the switch is a first switch and the circuit further comprises:

a third capacitor having a first terminal connected to the first terminal of the first capacitor; and

a second switch having a first terminal connected to a second terminal of the third capacitor and a second terminal connected to the second terminal of the first capacitor.

11. A method for initiating transmission of power by a wireless power transmitter, the method comprising:

disconnecting, by a power ramp controller, one of at least two parallel capacitors of a resonant circuit of the wireless power transmitter;

setting a frequency of an inverter of the wireless power transmitter to a first frequency;

initiating, with the one of at least two parallel capacitors disconnected and the inverter operating at the first frequency, the transmission of the power to a wireless power receiver;

increasing an amount of the power transmitted to the wireless power receiver until a phase angle of the power in the resonant circuit reaches a predefined threshold, the phase angle based on a voltage and a current of the resonant circuit;

connecting, responsive to the phase angle reaching the predefined threshold, the one of at least two parallel capacitors of the resonant circuit of the wireless power transmitter; and

setting the frequency of the inverter to a second frequency at which the transmission of the power continues.

12. The method as recited in claim 11, further comprising:

setting the frequency of the inverter to the first frequency or a third frequency that is different from the second frequency;

disconnecting the one of at least two parallel capacitors of the resonant circuit of the wireless power transmitter; and

reducing the amount of the power transmitted to the wireless power receiver to terminate the transmission of the power to the wireless power receiver.

13. The method as recited in claim 11, wherein disconnecting the one of at least two parallel capacitors detunes the resonant circuit of the wireless power transmitter.

14. The method as recited in claim 11, wherein connecting the one of at least two parallel capacitors tunes the resonant circuit of the wireless power transmitter for optimal power transfer.

15. The method as recited in claim 11, wherein:

the first frequency to which the inverter is set is a frequency for which the resonant circuit of the wireless power transmitter is not tuned; and

the second frequency to which the inverter is set is a frequency for which the resonant circuit of the wireless power transmitter is tuned.

16. The method as recited in claim 11, wherein the predefined threshold for the phase angle of the power is at least 90 degrees.

17. The method as recited in claim 11, wherein the predefined threshold for the phase angle of the power is at least 130 degrees.

18. The method as recited in claim 11, wherein initiating the transmission of the power, with the one of at least two parallel capacitors disconnected and the inverter operating at the first frequency, is effective to maintain soft-switching of the inverter while the amount of the power transferred to the wireless power receiver is increased to a nominal level.

19. The method as recited in claim 11, wherein the first frequency or the second frequency is within a range of approximately 81.3 kHz to 90 kHz.

20. An apparatus for wireless power transmission, the apparatus comprising:

an inverter configured to provide power by operating at two or more frequencies;

a resonant circuit connected to the inverter, the resonant circuit comprising;

a coil configured to transmit power to a wireless power receiver;

a first capacitor connected in parallel with the coil;

a second capacitor connected in parallel with the coil; and

a switch interposed between a terminal of the second capacitor and a terminal of the coil; and

a power ramp controller configured to;

open the switch to disconnect the second capacitor from the coil;

set an operating frequency of the inverter to a first frequency;

initiate, with the second capacitor disconnected from the coil and the inverter operating at the first frequency, transmission of the power from the apparatus to the wireless power receiver;

increase an amount of the power transmitted until a phase angle of the power in the resonant circuit is greater than 90 degrees, the phase angle based on a voltage and a current of the resonant circuit;

set the operating frequency of the inverter to a second frequency;

close the switch to connect the second capacitor in parallel with the coil; and

transmit, with the second capacitor connected in parallel with the coil and the inverter operating at the second frequency, additional power from the apparatus to the wireless power receiver.

21. The apparatus as recited in claim 20, wherein the resonant circuit further comprises an inductor interposed between the inverter and respective terminals of the coil, the first capacitor, and the second capacitor.

22. The apparatus as recited in claim 20, wherein the switch is implemented with an isolated-gate bipolar transistor (IGBT) or a reverse-blocking IGBT (RB-IGBT).

23. The apparatus as recited in claim 22, wherein the power ramp controller is configured to control the switch via a switch control signal and the apparatus further comprises:

isolation circuitry configured to isolate the switch control signal from the IGBT or RB-IGBT; and

gate drive circuitry configured to drive, responsive to the switch control signal, at least one gate of the IGBT or RB-IGBT with which the switch is implemented.

24. The apparatus as recited in claim 20, wherein a capacitance of the second capacitor is approximately three percent to twelve percent of a capacitance of the first capacitor.

25. The apparatus as recited in claim 20, wherein the first frequency or the second frequency is within a range of approximately 81.3 kHz to 90 kHz.

26. The apparatus as recited in claim 20, further comprising a power supply configured to convert alternating current (AC) power of an AC power source to direct current (DC) power as input power for the inverter.

27. The apparatus as recited in claim 20, wherein the apparatus is embodied as a charging pad or a transmitter pad of a wireless electric vehicle charging (WEVC) system.

28. A circuit for continuous soft-switching in a wireless power transmitter, the circuit comprising:

a coil having a first terminal connected to a first-phase-output of an inverter and a second terminal connected to a second-phase-output of the inverter;

a first capacitor having a first terminal connected to the first terminal of the coil and a second terminal connected to the second terminal of the coil;

switchable means for tuning the wireless power transmitter, the switchable means including a first terminal connected to the first terminal of the coil and a second terminal connected to the second terminal of the coil, the switchable means having a capacitance that is approximately three percent to twelve percent of a capacitance of the first capacitor; and

control means for providing soft switching of the inverter while ramping power of the wireless power transmitter, the control means coupled to the switchable means.

29. The circuit as recited in claim 28, further comprising an inductor interposed between the first-phase-output of the inverter and respective terminals of the coil, the first capacitor, and the switchable means.

30. The circuit as recited in claim 28, wherein the switchable means comprises one or more isolated-gate bipolar transistors (IGBTs) or one or more reverse-blocking IGBT (RB-IGBTs).