Vapor compression system

• US 10,317,117 B2
• Filed: 04/25/2016
• Issued: 06/11/2019
• Est. Priority Date: 01/11/2008
• Status: Active Grant

• Current Assignee: Johnson Controls Tyco IP Holdings LLP (Johnson Controls International plc)
• Original Assignee: Johnson Controls Technology Company (Johnson Controls International plc)
• Inventors: Schreiber, Jeb W., Kohler, Jay A., De Larminat, Paul, Yanik, Mustafa Kemal, McQuade, William F., Kauffman, Justin P., Poulsen, Soren Bierre, Wang, Lee Li, Kulankara, Satheesh
• Primary Examiner(s): Norman, Marc E
• Application Number:
  US15/137,759
• Publication Number:
  US 20160238291A1
• Time in Patent Office: 1,142 Days
• CPC Class Codes: F25B 2339/0242 having tubular elements
• CPC Class Codes: F25B 2400/13 Economisers
• CPC Class Codes: F25B 39/028 having distributing means
• CPC Class Codes: F25B 41/20 Disposition of valves, e.g. of on-off valves or flow control valves expansion valves F25B41/31
• CPC Class Codes: F28D 2021/0071 Evaporators for vehicles F28D2021/0085, for compression systems F25B39/02
• CPC Class Codes: F28D 21/0017 Flooded core heat exchangers in large body of fluid F28D1/0206
• CPC Class Codes: F28D 3/02 with tubular conduits
• CPC Class Codes: F28D 3/04 Distributing arrangements
• CPC Class Codes: F28D 7/16 the conduits being arranged in parallel spaced relation F28D7/0008 - F28D7/0058 take precedence; F28D7/02 - F28D7/10 take precedence
• CPC Class Codes: F28F 2280/02 Removable elements
• CPC Class Codes: F28F 25/06 Spray nozzles or spray pipes
• CPC Class Codes: F28F 9/22 Arrangements for directing heat-exchange media into successive compartments, e.g. arrangements of guide plates

Abstract

An evaporator (168) in a vapor compression system (14) (168) includes a shell (76), a first tube bundle (78); a hood (86); a distributor (80); a first supply line (142); a second supply line (144); a valve (122) positioned in the second supply line (144); and a sensor (150). The distributor (80) is positioned above the first tube bundle (78). The hood (88) covers the first tube bundle (78). The first supply line (142) is connected to the distributor (80) and an end of the second supply line (144) is positioned near the hood (88). The sensor (150) is configured and positioned to sense a level of liquid refrigerant (82) in the shell. The valve (122) regulates flow in the second supply line in response to the level of liquid refrigerant (82) from the sensor (150).

Claims

1. A vapor compression system comprising:

a compressor, a condenser, an expansion device, and an evaporator connected by a refrigerant line, wherein the evaporator comprises;

a shell;

a first tube bundle;

a hood;

a distributor comprising a spraying nozzle;

a supply line;

a pump; and

a sensor;

wherein the first tube bundle comprises a plurality of tubes extending substantially horizontally in the shell;

wherein the distributor is positioned above the first tube bundle;

wherein the hood covers the first tube bundle;

wherein the supply line is fluidly coupled to the spraying nozzle of the distributor at a first end of the supply line and the supply line is fluidly coupled to a discharge of the pump at a second end of the supply line, opposite the first end;

wherein the sensor is configured and positioned to sense a level of liquid refrigerant in the shell;

wherein the pump is configured to operate in response to a sensed level of liquid refrigerant decreasing below a predetermined level when the expansion device is in an open position; and

wherein the pump is configured to direct the liquid refrigerant from an outlet of the evaporator to the spraying nozzle of the distributor via the supply line.

2. The system of claim 1, further comprising:

a second tube bundle and a gap separating the first tube bundle and the second tube bundle, wherein the first tube bundle is at least partially above the second tube bundle.

3. The system of claim 2, wherein the hood extends toward the gap and terminates at or within the gap.

4. The system of claim 2, wherein the second tube bundle comprises a plurality of tubes extending substantially horizontally in the shell.

5. The system of claim 1, wherein the first end of the supply line is configured and positioned to dispense refrigerant over the first tube bundle via the spraying nozzle of the distributor.

6. The system of claim 1, wherein the pump is in fluid communication with, and is configured to receive liquid refrigerant from the condenser or an intermediate vessel.

7. The system of claim 6, wherein the intermediate vessel comprises an intercooler or a flash tank.

8. The system of claim 1, further comprising a variable speed drive connected to the pump to power the pump at variable speeds.

9. An evaporator comprising:

a shell;

a tube bundle;

an enclosure;

a deflector positioned in the enclosure; and

a supply line;

wherein the tube bundle comprises a plurality of tubes extending substantially horizontally in the shell;

wherein the enclosure comprises at least two sidewalls at least partially surrounding the tube bundle;

wherein the deflector is configured to direct a flow of refrigerant into the enclosure in a downward direction; and

wherein the enclosure is configured to receive the refrigerant from the supply line and direct liquid refrigerant over the tube bundle and direct vapor refrigerant to an outlet connection in the shell.

10. The evaporator of claim 9, wherein the deflector comprises a curved protrusion extending from the enclosure.

11. The evaporator of claim 9, wherein the enclosure comprises a distributor, and wherein the distributor is configured and positioned to provide the liquid refrigerant over the tube bundle.

12. The evaporator of claim 11, wherein the distributor comprises a perforated sheet.

13. The evaporator of claim 9, wherein an upper end of the enclosure is configured to allow vapor refrigerant to exit from the enclosure.

14. The evaporator of claim 13, wherein the upper end of the enclosure comprises a mesh structure.

15. An evaporator comprising:

a shell;

a tube bundle;

an enclosure; and

a supply line;

wherein the tube bundle comprises a plurality of tubes extending substantially horizontally in the shell;

wherein the enclosure comprises at least two sidewalls at least partially surrounding the tube bundle;

wherein the enclosure is configured to receive refrigerant from the supply line and direct liquid refrigerant over the tube bundle and direct vapor refrigerant to an outlet connection in the shell;

wherein an upper end of the enclosure is configured to allow the vapor refrigerant to exit from the enclosure; and

wherein the upper end of the enclosure comprises a mesh structure.