Method for foreign object detection for an induction charging device and induction charging device

• US 10,324,216 B2
• Filed: 08/26/2015
• Issued: 06/18/2019
• Est. Priority Date: 10/01/2014
• Status: Active Grant

• Current Assignee: Robert Bosch GmbH
• Original Assignee: Robert Bosch GmbH
• Inventors: Mack, Juergen, Krupezevic, Dragan, Gonda, Martin
• Primary Examiner(s): Phan, Huy Q
• Assistant Examiner(s): Frederiksen, David B
• Application Number:
  US15/516,168
• Publication Number:
  US 20170299754A1
• Time in Patent Office: 1,392 Days
• CPC Class Codes: G01V 3/102 by measuring amplitude
• CPC Class Codes: H02J 50/60 responsive to the presence of foreign objects, e.g. detection of living beings

Abstract

A method for foreign object detection for an induction charging device is described, including an oscillator circuit, in particular, for a hand-held power tool, a resonance frequency and an associated actual quality of the oscillator circuit being detected and the actual quality is subsequently compared to a setpoint quality as a function of the resonance frequency and a decision is made about the presence of a foreign object based on a defined setpoint quality range. The method provides that an internal temperature of induction charging device is detected, in particular, during the wireless energy transmission, and the actual quality is multiplied by a correction factor based on the internal temperature. Also, an induction charging device is described that includes an oscillator circuit and a control and regulating unit, as well as at least one temperature sensor for carrying out the method.

Claims

1. A method for foreign object detection for an induction charging device including an oscillator circuit, comprising:

detecting a resonance frequency and an associated actual quality of the oscillator circuit;

subsequently comparing the actual quality to a setpoint quality as a function of the resonance frequency;

determining whether a foreign object is present based on a defined setpoint quality range;

detecting an internal temperature of the induction charging device; and

multiplying the actual quality by a correction factor based on the internal temperature,

wherein a profile of the correction factor at higher internal temperatures above room temperature is leveled off relative to the detected temperature.

2. The method for foreign object detection as recited in claim 1, wherein the induction charging device is for a hand-held power tool.

3. The method for foreign object detection as recited in claim 1, wherein the detecting of the internal temperature is performed during a wireless energy transmission.

4. The method for foreign object detection as recited in claim 1, further comprising multiplying at least one of an upper limit and a lower limit of the setpoint quality range by an inverse of the correction factor.

5. The method for foreign object detection as recited in claim 1, further comprising:

measuring a resistance of at least one charge coil; and

deriving the correction factor from the measured resistance of the at least one charge coil.

6. The method for foreign object detection as recited in claim 1, further comprising calculating the correction factor based on the detected internal temperature.

7. The method for foreign object detection as recited in claim 1, wherein the correction factor for an average room temperature is standardized to a value of 1.0.

8. The method for foreign object detection as recited in claim 7, wherein the average room temperature is 25°

C.

9. An induction charging device, comprising:

an oscillator circuit;

a control and regulating unit, wherein the control and regulating unit;

detects a resonance frequency and an associated actual quality of the oscillator circuit,

subsequently compares the actual quality to a setpoint quality as a function of the resonance frequency, and

determines whether a foreign object is present based on a defined setpoint quality range; and

at least one temperature sensor for detecting an internal temperature of the induction charging device, wherein the control and regulating unit multiplies the actual quality by a correction factor based on the internal temperature,

wherein a profile of the correction factor at higher internal temperatures above room temperature is leveled off relative to the detected temperature.

10. The induction charging device as recited in claim 9, wherein the induction charging device is for a hand-held power tool.

11. The induction charging device as recited in claim 9, wherein the detecting of the internal temperature is performed during a wireless energy transmission.

12. The induction charging device as recited in claim 9, wherein the at least one temperature sensor is situated neither directly on a charge coil of the oscillator circuit nor directly in a vicinity of power switch elements and other self-heating components of the induction charging device.