Method for forming an image on corrugated cardboard comprising applying a treatment liquid, first ink composition, and second ink composition

• US 10,336,100 B2
• Filed: 11/20/2017
• Issued: 07/02/2019
• Est. Priority Date: 06/03/2015
• Status: Active Grant

• Current Assignee: Fujifilm Corporation (Fujifilm Holdings Corporation)
• Original Assignee: Fujifilm Corporation (Fujifilm Holdings Corporation)
• Inventors: Makuta, Toshiyuki
• Primary Examiner(s): Legesse, Henok D
• Application Number:
  US15/817,303
• Publication Number:
  US 20180072073A1
• Time in Patent Office: 589 Days
• CPC Class Codes: B41J 11/0015 for treating before, during or after printing or for uniform coating or laminating the copy material before or after printing selective coating B41J2/2114
• CPC Class Codes: B41J 2/01 Ink jet
• CPC Class Codes: B41M 5/0017 Application of ink-fixing material, e.g. mordant, precipitating agent, on the substrate prior to printing, e.g. by ink-jet printing, coating or spraying
• CPC Class Codes: B41M 5/0035 Uncoated paper paper making D21
• CPC Class Codes: B41M 5/0047 by ink-jet printing
• CPC Class Codes: C09D 11/033 characterised by the solvent
• CPC Class Codes: C09D 11/30 Inkjet printing inks
• CPC Class Codes: C09D 11/322 Pigment inks
• CPC Class Codes: C09D 11/54 Inks based on two liquids, one liquid being the ink, the other liquid being a reaction solution, a fixer or a treatment solution for the ink

Abstract

Provided are an image forming method and a corrugated cardboard. The image forming method includes applying a treatment liquid containing at least one kind of acidic compound and having a pH of equal to or lower than 2 onto a corrugated cardboard substrate of L*≤90, applying a first ink composition, which contains a coloring material and water and in which a total content of resin particles and wax particles is equal to or less than 2% by mass with respect to a total mass of the first ink composition, to a treatment liquid-applied surface of the corrugated cardboard substrate onto which the treatment liquid is applied by an ink jet method under a condition of an amount of a liquid droplet of equal to or greater than 10 picoliters, and applying a second ink composition, which contains a resin, a wax, and water and in which a content of a coloring material is equal to or smaller than 0.5% by mass with respect to a total mass of the second ink composition, onto the first ink composition applied to the corrugated cardboard substrate.

Claims

1. An image forming method comprising:

applying a treatment liquid containing at least one kind of acidic compound and having a pH of equal to or lower than 2 onto a corrugated cardboard substrate of 10≤

L*≤

90 on a CIELab color scale;

applying a first ink composition, which contains a coloring material and water and in which a total content of resin particles and wax particles is equal to or less than 2% by mass with respect to a total mass of the first ink composition, to a treatment liquid-applied surface of the corrugated cardboard substrate onto which the treatment liquid is applied by an ink jet method under a condition of an amount of a liquid droplet of equal to or greater than 10 picoliters; and

applying a second ink composition, which contains a resin, a wax, and water and in which a content of a coloring material is equal to or smaller than 0.5% by mass with respect to a total mass of the second ink composition, onto the first ink composition applied to the corrugated cardboard substrate;

wherein

wax refers to a polymer compound having a melting point that is equal to or lower than 170°

C., and resin refers to a polymer compound that does not have a melting point or has a melting point that is higher than 170°

C.

2. The image forming method according to claim 1,

wherein the resin contained in the second ink composition contains a urethane resin.

3. The image forming method according to claim 2,

wherein the coloring material contained in the first ink composition contains a pigment.

4. The image forming method according to claim 2,

wherein in the applying of the first ink composition to the treatment liquid-applied surface of the corrugated cardboard substrate, the first ink composition is applied using an ink jet head with a nozzle density of equal to or lower than 600 nozzles per inch.

5. The image forming method according to claim 2,

wherein in the applying of the first ink composition to the treatment liquid-applied surface of the corrugated cardboard substrate, the first ink composition is applied using an ink jet head with a nozzle density of equal to or lower than 400 nozzles per inch in an amount of a liquid droplet of equal to or greater than 25 picoliters and equal to or smaller than 40 picoliters.

6. The image forming method according to claim 2,

wherein the resin in the second ink composition is resin particles,

the wax in the second ink composition is wax particles, and

the second ink composition is applied by an ink jet method.

7. The image forming method according to claim 2,

wherein in the applying of the first ink composition, the first ink composition is applied at a dot area rate of equal to or higher than 100%.

8. The corrugated cardboard substrate on which an image is formed by the image forming method according to claim 2.

9. The image forming method according to claim 1,

wherein the coloring material contained in the first ink composition contains a pigment.

10. The image forming method according to claim 9,

wherein in the applying of the first ink composition to the treatment liquid-applied surface of the corrugated cardboard substrate, the first ink composition is applied using an ink jet head with a nozzle density of equal to or lower than 600 nozzles per inch.

11. The image forming method according to claim 9,

wherein in the applying of the first ink composition to the treatment liquid-applied surface of the corrugated cardboard substrate, the first ink composition is applied using an ink jet head with a nozzle density of equal to or lower than 400 nozzles per inch in an amount of a liquid droplet of equal to or greater than 25 picoliters and equal to or smaller than 40 picoliters.

12. The image forming method according to claim 9,

wherein the resin in the second ink composition is resin particles,

the wax in the second ink composition is wax particles, and

the second ink composition is applied by an ink jet method.

13. The image forming method according to claim 9,

wherein in the applying of the first ink composition, the first ink composition is applied at a dot area rate of equal to or higher than 100%.

14. The corrugated cardboard substrate on which an image is formed by the image forming method according to claim 9.

15. The image forming method according to claim 1,

wherein in the applying of the first ink composition to the treatment liquid-applied surface of the corrugated cardboard substrate, the first ink composition is applied using an ink jet head with a nozzle density of equal to or lower than 600 nozzles per inch.

16. The image forming method according to claim 1,

wherein in the applying of the first ink composition to the treatment liquid-applied surface of the corrugated cardboard substrate, the first ink composition is applied using an ink jet head with a nozzle density of equal to or lower than 400 nozzles per inch in an amount of a liquid droplet of equal to or greater than 25 picoliters and equal to or smaller than 40 picoliters.

17. The image forming method according to claim 1,

wherein the resin in the second ink composition is resin particles,

the wax in the second ink composition is wax particles, and

the second ink composition is applied by an ink jet method.

18. The image forming method according to claim 1,

wherein in the applying of the first ink composition, the first ink composition is applied at a dot area rate of equal to or higher than 100%.

19. The corrugated cardboard substrate on which an image is formed by the image forming method according to claim 1.

20. The image forming method according to claim 1,

wherein the wax contained in the second ink composition is selected from the group consisting of carnauba wax, candelilla wax, beeswax, rice wax, lanolin, paraffin wax, microcrystalline wax, polyethylene wax, oxidized polyethylene wax, petrolatum, montan wax, ozokerite, carbon wax, Hoechst wax, polyolefin wax, stearic acid amide wax, an α

-olefin.maleic anhydride copolymer, and mixtures thereof.