Disposable components for reusable physiological sensor

• US 10,342,487 B2
• Filed: 01/08/2018
• Issued: 07/09/2019
• Est. Priority Date: 05/19/2009
• Status: Active Grant

• Current Assignee: Masimo Corporation
• Original Assignee: Masimo Corporation
• Inventors: Al-Ali, Ammar, Lamego, Marcelo, Litchfield, Jim, Olsen, Gregory A.
• Primary Examiner(s): Winakur, Eric F
• Assistant Examiner(s): Fardanesh, Marjan
• Application Number:
  US15/864,389
• Publication Number:
  US 20180192955A1
• Time in Patent Office: 547 Days
• Field of Search: None
• CPC Class Codes: A61B 2046/201 for extremities, e.g. having collection pouch
• CPC Class Codes: A61B 2560/0285 Apparatus for single use
• CPC Class Codes: A61B 2562/247 Hygienic covers, i.e. for covering the sensor or apparatus during use
• CPC Class Codes: A61B 46/10 specially adapted for instruments, e.g. microscopes
• CPC Class Codes: A61B 46/20 specially adapted for patients
• CPC Class Codes: A61B 5/0205 Simultaneously evaluating both cardiovascular conditions and different types of body conditions, e.g. heart and respiratory condition
• CPC Class Codes: A61B 5/024 Detecting, measuring or recording pulse rate or heart rate A61B5/0205, A61B5/021 take precedence
• CPC Class Codes: A61B 5/02444 Details of sensor A61B5/02427 takes precedence
• CPC Class Codes: A61B 5/14552 Details of sensors specially adapted therefor
• CPC Class Codes: A61B 5/6826 Finger
• CPC Class Codes: A61B 5/6838 Clamps or clips

Abstract

A sensor cartridge according to embodiments of the disclosure is capable of being used with a non-invasive physiological sensor. Certain embodiments of the sensor cartridge protect the sensor from damage, such as damage due to repeated use, reduce the need for sensor sanitization, or both. Further, embodiments of the sensor cartridge are positionable on the user before insertion in the sensor and allow for improved alignment of the treatment site with the sensor. In addition, the sensor cartridge of certain embodiments of the disclosure can be configured to allow a single sensor to comfortably accommodate treatment sites of various sizes such as for both adult and pediatric applications.

Claims

1. A disposable sensor cartridge configured to be mateable with a clip-type noninvasive physiological sensor, the disposable sensor cartridge comprising:

a first portion comprising;

a first resilient exterior surface that conforms to a shape of a first interior surface of the clip-type noninvasive physiological sensor; and

a first aperture configured to;

facilitate alignment of the first aperture with respect to a nail bed of a finger of a patient; and

align with at least one of a light emitter or a light detector of the clip-type noninvasive physiological sensor when the disposable sensor cartridge is inserted into the clip-type noninvasive physiological sensor; and

a second portion coupled to the first portion and defining a space between the first and second portions capable of receiving the finger of the patient, the second portion including;

a second resilient exterior surface that conforms to a shape of a second interior surface of the clip-type noninvasive physiological sensor; and

a second aperture configured to align with at least one of the light emitter or the light detector of the clip-type noninvasive physiological sensor when the disposable sensor cartridge is inserted into the clip-type noninvasive physiological sensor,

wherein the disposable sensor cartridge is configured to be mateable with the clip-type noninvasive physiological sensor by insertion of the disposable sensor cartridge into an area of the clip-type noninvasive physiological sensor capable of receiving the finger of the patient, and

wherein the first and second apertures are further configured to allow light emitted from the light emitter of the clip-type noninvasive physiological sensor to travel through a path defined by the first and second apertures such that the light is incident on the finger, travels through and is attenuated by the tissue of the finger, and is received by the light detector of the clip-type noninvasive physiological sensor.

2. The disposable sensor cartridge of claim 1 further comprising:

an information element capable of electrical communication with the clip-type noninvasive physiological sensor when the disposable sensor cartridge is inserted into the clip-type noninvasive physiological sensor,

wherein the information element is configured to provide compatibility and/or quality control information associated with the disposable sensor cartridge to the clip-type noninvasive physiological sensor.

3. The disposable sensor cartridge of claim 1 further comprising:

one or more alignment features configured to cause alignment of the first and second apertures with the corresponding at least one of the light emitter or the light detector of the clip-type noninvasive physiological sensor when the disposable sensor cartridge is inserted into the clip-type noninvasive physiological sensor.

4. The disposable sensor cartridge of claim 3 further comprising:

one or more securing features configured to interact with one or more corresponding features of the clip-type noninvasive physiological sensor to releasably secure the disposable sensor cartridge with the clip-type noninvasive physiological sensor.

5. The disposable sensor cartridge of claim 3 further comprising:

a hinge portion mechanically coupling the first portion and the second portion.

6. The disposable sensor cartridge of claim 5, wherein the first portion and the second portion are rotatable about the hinge portion to increase a size of the space between the first and second portions.

7. The disposable sensor cartridge of claim 5, wherein the disposable sensor cartridge is configured to substantially envelop the finger when the finger is placed in the space between the first and second portions.

8. The disposable sensor cartridge of claim 5, wherein the disposable sensor cartridge is substantially absorptive of the emitted light.

9. The disposable sensor cartridge of claim 8, wherein at least a portion of the disposable sensor cartridge colored darkly so as to be substantially absorptive of the emitted light.

10. The disposable sensor cartridge of claim 5, wherein the clip-type noninvasive physiological sensor is a pulse oximeter sensor, and wherein the light emitter configured to emit light into the tissue of the finger of the patient, and the light detector configured to receive the emitted light after attenuation by the tissue of the finger of the patient.

11. A method of using a disposable sensor cartridge, the method comprising:

providing a disposable sensor cartridge according to claim 1;

attaching the disposable sensor cartridge to the finger of the patient such that the finger is disposed within the space between the first and second portions;

aligning the nail bed with the first aperture; and

mating the disposable sensor cartridge with a clip-type noninvasive physiological sensor such that the disposable sensor cartridge is inserted into the area of the clip-type noninvasive physiological sensor capable of receiving the finger of the patient, and the first aperture is aligned with the at least one of the light emitter or the light detector of the clip-type noninvasive physiological sensor.

12. The method of claim 11, wherein the attaching the disposable sensor cartridge occurs prior to the mating the disposable sensor cartridge with the clip-type noninvasive physiological sensor.

13. A method of using a noninvasive physiological sensor system, the method comprising:

providing a noninvasive physiological sensor system comprising;

a disposable sensor cartridge according to claim 3; and

a clip-type noninvasive physiological sensor including;

a first housing comprising the first interior surface and configured to house at least one of the light emitter or the light detector, the light emitter configured to emit light into the tissue of the finger of the patient, and the light detector configured to receive the emitted light after attenuation by the tissue of the finger of the patient;

a second housing comprising the second interior surface and configured to house at least one other of the light emitter and the light detector; and

a hinge element hingedly coupling the first housing and the second housing and configured such that the first interior surface of the first housing and the second interior surface of the second housing define the area of the clip-type noninvasive physiological sensor capable of receiving the finger of the patient;

attaching the disposable sensor cartridge to the finger of the patient such that the finger is disposed within the space between the first and second portions;

aligning the nail bed with the first aperture; and

mating the disposable sensor cartridge with a clip-type noninvasive physiological sensor such that the disposable sensor cartridge is inserted into the area of the clip-type noninvasive physiological sensor capable of receiving the finger of the patient, and the first aperture is aligned with the at least one of the light emitter or the light detector of the clip-type noninvasive physiological sensor.

14. The method of claim 13 further comprising:

receiving data from the information element;

activating the light emitter of the clip-type noninvasive physiological sensor to emit light from the light emitter of the clip-type noninvasive physiological sensor through the first aperture such that the light is incident on the finger and travels through and is attenuated by the tissue of the finger, the attenuated light exiting the finger and traveling through the second aperture;

receiving the attenuated light by the light detector of the clip-type noninvasive physiological sensor; and

processing one or more signals from the clip-type noninvasive physiological sensor indicative of the attenuated light to determine one or more physiological parameters of the patient.

15. The method of claim 14 further comprising:

performing a function based at least in part on the data received from the information element.

16. The method of claim 15, wherein the function is a quality control function.

17. The method of claim 16, wherein the attaching the disposable sensor cartridge occurs prior to the mating the disposable sensor cartridge with the clip-type noninvasive physiological sensor.