Systems and methods for increasing convective clearance of undesired particles in a microfluidic device

• US 10,342,909 B2
• Filed: 08/21/2015
• Issued: 07/09/2019
• Est. Priority Date: 01/11/2013
• Status: Active Grant

• Current Assignee: Charles Stark Draper Laboratory Incorporated, Johnson & Johnson Innovation LLC (Johnson & Johnson)
• Original Assignee: Charles Stark Draper Laboratory Incorporated
• Inventors: Charest, Joseph L., Nohilly, Martin, Dibiasio, Christopher, Borenstein, Jeffrey T., Laurenzi, Mark, Wilson, Jonathan
• Primary Examiner(s): Patel, Pranav N
• Application Number:
  US14/832,875
• Publication Number:
  US 20160045655A1
• Time in Patent Office: 1,418 Days
• CPC Class Codes: A61M 1/16 with membranes
• CPC Class Codes: A61M 1/1601 Control or regulation
• CPC Class Codes: A61M 1/1631 having non-tubular membranes, e.g. sheets
• CPC Class Codes: A61M 1/1694 with recirculating dialysing liquid
• CPC Class Codes: A61M 1/34 Filtering material out of the blood by passing it through a membrane, i.e. hemofiltration or diafiltration
• CPC Class Codes: A61M 1/3403 Regulation parameters
• CPC Class Codes: A61M 1/341 by measuring the filtrate rate or volume
• CPC Class Codes: A61M 1/3431 upstream of the filter
• CPC Class Codes: A61M 1/3434 with pre-dilution and post-dilution
• CPC Class Codes: A61M 1/3437 downstream of the filter, e.g. post-dilution with filtrate
• CPC Class Codes: A61M 2205/0244 Micromachined materials, e.g. made from silicon wafers, microelectromechanical systems [MEMS] or comprising nanotechnology
• CPC Class Codes: A61M 2205/33 Controlling, regulating or measuring
• CPC Class Codes: A61M 2205/3331 Pressure; Flow
• CPC Class Codes: A61M 2205/3334 Measuring or controlling the flow rate
• CPC Class Codes: A61M 2230/207 hematocrit
• CPC Class Codes: B01D 61/18 Apparatus therefor
• CPC Class Codes: B01D 63/088 Microfluidic devices comprising semi-permeable flat membranes
• CPC Class Codes: B81B 7/0009 Structural features, others than packages, for protecting a device against environmental influences B81C1/00777 takes precedence

Abstract

A microfluidic device for increasing convective clearance of particles from a fluid is provided. In some implementations, described herein the microfluidic device includes multiple layers that each define infusate, blood, and filtrate channels. Each of the channels have a pressure profile. The device can also include one or more pressure control features. The pressure control feature controls a difference between the pressure profiles along a length of the device. For example, the pressure control feature can control the difference between the pressure profile of the filtrate channel and the pressure profile of the blood channel. In some implementations, the pressure control feature controls the pressure difference between two channels such that the difference varies along the length of the channels by less than 50% of the pressure difference between the channels at the channels'"'"' inlets.

Claims

1. A microfluidic device comprising:

a first layer defining an infusate channel having an inlet and an outlet, the infusate channel having a first pressure profile;

a second layer defining a blood channel complementary to and in fluidic communication with the infusate channel, the blood channel having a second pressure profile;

an interchannel flow barrier separating the infusate channel and the blood channel allowing a portion of fluid flowing into the inlet of the infusate channel to flow through the interchannel flow barrier and into the blood channel;

a third layer defining a filtrate channel complementary to and in fluidic communication with the blood channel, the filtrate channel having a third pressure profile;

one or more pressure sensors configured to measure fluid pressure characteristics in at least one of the filtrate channel and the blood channel; and

a pressure control feature comprising a filtrate fluid circuit including a processor that implements flow control logic responsive to at least one measurement received from the one or more pressure sensors, the processor coupled with a recirculation pump positioned between an inlet of the filtrate channel and an outlet of the filtrate channel, wherein the flow control logic implemented by the processor causes the recirculation pump to control a filtrate flow rate through the filtrate channel and to control a difference between the second pressure profile and the third pressure profile along a length of the filtrate and blood channels such that the pressure difference between the blood channel and the filtrate channel varies by less than 50% of the pressure difference between the blood channel and filtrate channel at an upstream end of the blood channel and the filtrate channel.

2. The device of claim 1, further comprising a second pressure control feature to control a difference between the first pressure profile and the second pressure profile along a length of the infusate and blood channels such that the pressure difference between blood channel and the infusate channel varies by less than 50% of the pressure difference between the blood channel and infusate channel at an upstream end of the blood channel and the infusate channel.

3. The device of claim 2, wherein the second pressure control feature is complementary to the first pressure control feature.

4. The device of claim 1, wherein the interchannel flow barrier comprises a non-porous material and the pressure control feature comprises a plurality of apertures through the non-porous material distributed across a face of the interchannel flow barrier.

5. The device of claim 4, wherein the plurality of apertures has a diameter between about 50 μ

m and about 300 μ

m.

6. The device of claim 4, wherein the plurality of apertures has a pitch between about 2 cm and about 10 cm.

7. The device of claim 1, wherein the pressure control feature comprises a fluid flow restriction material substantially filling the filtrate channel, wherein the restrictiveness of the fluid flow restriction material varies along a length of the filtrate channel.

8. The device of claim 1, wherein the pressure control feature comprises a tapering of the cross-sectional area of the filtrate channel along a length of the filtrate channel.

9. The device of claim 1, wherein the first pressure profile, the second pressure profile, and the third pressure profile are substantially linear.

10. The device of claim 1, wherein the first pressure profile and the third pressure profile comprise a step function.

11. The device of claim 1, wherein the interchannel flow barrier comprises a permeable membrane comprising a plurality of sealed, non-porous portions.

12. The device of claim 11, wherein the pressure control feature comprises an intrachannel flow barrier coupled to each of the plurality of sealed, non-porous portions of the interchannel flow barrier.

13. The device of claim 12, wherein the intrachannel flow barrier defines an end of a respective zone within the infusate channel, and each of the respective zones of the infusate channel comprises a respective zone inlet.

14. The device of claim 13, further comprising a plurality of infusate pumps, each infusate pump coupled to a respective one of the zone inlets.

15. The device of claim 1, further comprising a plurality of infusate channels across the first layer, a plurality of blood channels across the second layer, and a plurality of filtrate channels across the third layer.

16. The device of claim 1, wherein interchannel flow barrier is a filtration membrane.

17. The device of claim 16, further comprising a second filtration membrane separating the blood channel and the filtrate channel.

18. The device of claim 17, wherein the blood channel has a height in the range of about 50 μ

m to about 500 μ

m, a width in the range of about 50 μ

m to about 900 μ

m, and a length in the range of about 3 cm to about 20 cm.

19. The device of claim 1, wherein the blood channel, infusate channel, and filtrate channel are parallel.

20. The device of claim 1, wherein the blood channel has a length in the range of about 20 cm to about 30 cm.

21. The device of claim 1, wherein the pressure control feature further comprises a second pump configured to draw filtrate out of the filtrate fluid circuit.

22. The device of claim 1, further comprising a second recirculation pump positioned between the inlet of the infusate channel and the outlet of the infusate channel, thereby forming an infusate fluid circuit, the second recirculation pump configured to control an infusate flow rate through the infusate channel and serving as a second pressure control feature.

23. The device of claim 1, wherein the pressure difference between blood channel and the infusate channel varies by less than 30% of the pressure difference between the blood channel and infusate channel at the upstream end of the blood channel and the infusate channel.

24. The device of claim 1, wherein the pressure difference between blood channel and the infusate channel varies by less than 5% of the pressure difference between the blood channel and infusate channel at the upstream end of the blood channel and the infusate channel.

25. A microfluidic device comprising:

a first layer defining an infusate channel having an inlet and an outlet, the infusate channel having a first pressure profile;

a second layer defining a blood channel complementary to and in fluidic communication with the infusate channel, the blood channel having a second pressure profile;

an interchannel flow barrier separating the infusate channel and the blood channel allowing a portion of fluid flowing into the inlet of the infusate channel to flow through the interchannel flow barrier and into the blood channel;

a third layer defining a filtrate channel complementary to and in fluidic communication with the blood channel, the filtrate channel having a third pressure profile;

one or more pressure sensors configured to measure fluid pressure characteristics in at least one of the filtrate channel and the blood channel; and

a pressure control feature comprising a filtrate fluid circuit including a processor that implements flow control logic responsive to at least one measurement received from the one or more pressure sensors, the processor coupled with a recirculation pump positioned between an inlet of the filtrate channel and an outlet of the filtrate channel, wherein the flow control logic implemented by the processor causes the recirculation pump to control a filtrate flow rate through the filtrate channel and to control a pressure difference between at least two of the first pressure profile, the second pressure profile, and the third pressure profile along a length of the device such that the pressure difference varies by less than 50% of the pressure difference between the at least two of the first pressure profile, the second pressure profile, and the third pressure profile at an upstream end of the infusate, blood, and filtrate channels.