Methods and apparatus for automatic alignment of wireless power transfer systems

• US 10,343,551 B2
• Filed: 12/20/2016
• Issued: 07/09/2019
• Est. Priority Date: 06/25/2014
• Status: Active Grant

• Current Assignee: ELIX Wireless Charging Systems Inc.
• Original Assignee: ELIX Wireless Charging Systems Inc.
• Inventors: Ahmadi, Arash, Ng, Boon
• Primary Examiner(s): Barnie, Rexford N
• Assistant Examiner(s): Shiao, David A
• Application Number:
  US15/384,734
• Publication Number:
  US 20170136898A1
• Time in Patent Office: 931 Days
• CPC Class Codes: B60L 53/126 Methods for pairing a vehicle and a charging station, e.g. establishing a one-to-one relation between a wireless power transmitter and a wireless power receiver
• CPC Class Codes: B60L 53/36 by positioning the vehicle
• CPC Class Codes: B60L 53/38 specially adapted for charging by inductive energy transfer
• CPC Class Codes: H01F 38/14 Inductive couplings for wireless supply or distribution of electric power using inductive coupling H02J50/10
• CPC Class Codes: H02J 2310/48 for electric vehicles [EV] or hybrid vehicles [HEV]
• CPC Class Codes: H02J 50/005 Mechanical details of housing or structure aiming to accommodate the power transfer means, e.g. mechanical integration of coils, antennas or transducers into emitting or receiving devices
• CPC Class Codes: H02J 50/10 using inductive coupling
• CPC Class Codes: H02J 50/402 the two or more transmitting or the two or more receiving devices being integrated in the same unit, e.g. power mats with several coils or antennas with several sub-antennas
• CPC Class Codes: H02J 50/90 involving detection or optimisation of position, e.g. alignment
• CPC Class Codes: H02J 7/0042 characterised by the mechanical construction
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/12 Electric charging stations
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles

Abstract

A common problem in wireless charging systems in automotive applications is alignment of the wireless power transfer transmitter and receiver units. Poor alignment leads to poor power transfer capacity and a longer charging time. Costly optical sensors and electromechanical systems may be employed to align the transmitter and receiver units. A solution to this problem is to employ a freely moveable wireless power transmitter in at least one direction that is magnetically attracted to the wireless power receiver unit in the vehicle that does not require electrically powered sensors or mechanical alignment systems.

Claims

1. An automatically aligning wireless power transfer apparatus, the apparatus comprising:

a moveably mounted wireless power transmitter comprising a transmitter magnetic system for creating a transmitter magnetic field, the transmitter magnetic system comprising one or more transmitter permanent magnets;

a wireless power receiver comprising a receiver magnetic system for interacting with the transmitter magnetic field, the receiver magnetic system comprising one or more receiver permanent magnets;

the interaction comprising a magnetic coupling between the one or more transmitter permanent magnets and the one or more receiver permanent magnets;

the interaction causing wireless power transfer from the moveably mounted wireless power transmitter to the wireless power receiver by movement of the one or more transmitter permanent magnets causing corresponding movement of the one or more receiver permanent magnets; and

the interaction causing movement of the moveably mounted wireless power transmitter from a first position to a second position, the second position closer to the wireless power receiver than the first position.

2. An apparatus according to claim 1 wherein a temporal rate of energy transfer from the moveably mounted wireless power transmitter to the wireless power receiver is greater at the second position than the temporal rate of energy transfer from the moveably mounted wireless power transmitter to the wireless power receiver at the first position.

3. An apparatus according to claim 1 wherein the transmitter magnetic system comprises one or more magnetic field generating coils.

4. An apparatus according to claim 1 wherein the receiver magnetic system comprises one or more magnetic field generating coils.

5. An apparatus according to claim 1 wherein the interaction comprises a magnetic attraction.

6. An apparatus according to claim 1 wherein the moveably mounted wireless power transmitter is moveably mounted to a support by an adjustable mounting mechanism.

7. An apparatus according to claim 6 wherein the adjustable mounting mechanism comprises one or more first rails, the one or more first rails linearly elongated in a first rail direction and wherein the moveably mounted wireless power transmitter is linearly moveable relative to the one or more first rails in the first rail direction.

8. An apparatus according to claim 7 wherein the one or more first rails are mounted to one or more second rails, the one or more second rails linearly elongated in a second rail direction and wherein the one or more first rails are linearly moveable relative to the one or more second rails in the second rail direction.

9. An apparatus according to claim 8 wherein the one or more first rails comprise a pair of parallel first rails and the one or more second rails comprise a pair of parallel second rails.

10. An apparatus according to claim 8 wherein the first rail is non-parallel to the second rail direction.

11. An apparatus according to claim 8 wherein the first rail direction is orthogonal to the second rail direction.

12. An apparatus according to claim 8 wherein the adjustable mounting mechanism comprises a cable sliding system for facilitating relative movement between at least one of:

the moveably mounted wireless power transmitter relative to the one or more first rails; and

the one or more first rails relative to the one or more second rails.

13. An apparatus according to claim 8 wherein the adjustable mounting mechanism comprises a plurality of bearings for facilitating relative movement between at least one of:

the moveably mounted wireless power transmitter relative to the one or more first rails; and

the one or more first rails relative to the one or more second rails.

14. An apparatus according to claim 8 wherein the adjustable mounting mechanism comprises one or more wheels for facilitating relative movement between at least one of:

the moveably mounted wireless power transmitter relative to the one or more first rails; and

the one or more first rails relative to the one or more second rails.

15. An apparatus according to claim 8 wherein the adjustable mounting mechanism comprises a lift mechanism for moving the moveably mounted wireless power transmitter in a direction orthogonal to the first rail direction and the second rail direction.

16. An apparatus according to claim 6 wherein the moveably coupled wireless transmitter is rotationally fixed relative to the adjustable mounting mechanism.

17. A method for automatically aligning a wireless power transfer system, the method comprising:

providing a moveably mounted wireless power transmitter comprising a transmitter magnetic system for creating a transmitter magnetic field, the transmitter magnetic system comprising one or more transmitter permanent magnets;

providing a wireless power receiver in a vicinity of the moveably mounted wireless power transmitter, the wireless power receiver comprising a receiver magnetic system for interacting with the transmitter magnetic field, the receiver magnetic system comprising one or more receiver permanent magnets;

transferring power from the moveably mounted wireless power transmitter to the wireless power receiver via the interaction between the receiver magnetic system and the transmitter magnetic field wherein the interaction comprises a magnetic coupling between the one or more transmitter permanent magnets and the one or more receiver permanent magnets, the power transfer caused by movement of the one or more transmitter permanent magnets causing corresponding movement of the one or more transmitter permanent magnets; and

causing movement of the moveably mounted wireless power transmitter from a first position to a second position via the interaction between the receiver magnetic system and the transmitter magnetic field, the second position closer to the wireless power receiver than the first position.

18. An automatically aligning wireless power transfer system, the system comprising:

a wireless power transmitter mounted to a support by an adjustable mounting mechanism, the adjustable mounting mechanism permitting movement of the wireless power transmitter; and

a wireless power receiver;

wherein one or more transmitter permanent magnets of the wireless power transmitter are magnetically attracted to one or more receiver permanent magnets of the wireless power receiver thereby forcing the wireless power transmitter from a first position to a second position, the second position closer to the wireless power receiver than the first position; and

wherein a magnetic coupling between the one or more transmitter permanent magnets and the one or more receiver permanent magnets causes wireless power transfer from the wireless power transmitter to the wireless power receiver by movement of the one or more transmitter permanent magnets causing corresponding movement of the one or more receiver permanent magnets.

19. A system according to claim 18 wherein the adjustable mounting mechanism permits linear movement of the wireless power transmitter along a first axis and the magnetic attraction of the wireless power transmitter to the wireless power receiver forces the wireless power transmitter from the first position to the second position along the first axis.

20. A system according to claim 19 wherein the support adjustable mounting mechanism permits linear movement of the wireless power transmitter along a second axis and the magnetic attraction of the wireless power transmitter to the wireless power receiver forces the wireless power transmitter along the first and second axes from the first position to the second position.

21. A system according to claim 20 wherein the first axis is nonparallel to the second axis.

22. A system according to claim 20 wherein the first axis is orthogonal to the second axis.

23. A system according to claim 18 wherein the adjustable mounting mechanism comprises a rotating platform.

24. A system according to claim 18 wherein the wireless power transmitter and the adjustable mounting mechanism are enclosed in one of:

a tire stopping device and a parking curb.