Portable method and apparatus for monitoring refrigerant-cycle systems

• US 10,352,602 B2
• Filed: 04/11/2016
• Issued: 07/16/2019
• Est. Priority Date: 07/30/2007
• Status: Active Grant

• Current Assignee: Copeland Corporation LLC (Emerson Electric Company)
• Original Assignee: Emerson Climate Technologies Incorporated (Emerson Electric Company)
• Inventors: Kates, Lawrence
• Primary Examiner(s): Betsch, Regis J
• Application Number:
  US15/096,186
• Publication Number:
  US 20160223238A1
• Time in Patent Office: 1,191 Days
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/39 Monitoring filter performance
• CPC Class Codes: F24F 11/46 Improving electric energy efficiency or saving
• CPC Class Codes: F24F 11/52 Indication arrangements, e.g. displays
• CPC Class Codes: F24F 11/57 using telephone networks
• CPC Class Codes: F24F 11/58 using Internet communication
• CPC Class Codes: F24F 11/77 by controlling the speed of ventilators
• CPC Class Codes: F24F 11/86 by controlling compressors within refrigeration or heat pump circuits
• CPC Class Codes: F24F 2110/10 Temperature
• CPC Class Codes: F24F 2110/30 Velocity
• CPC Class Codes: F24F 2140/50 Load
• CPC Class Codes: F24F 2140/60 Energy consumption
• CPC Class Codes: F25B 49/005 of safety devices F25B49/02 and F25B49/04 take precedence
• CPC Class Codes: G05B 23/0221 Preprocessing measurements, e.g. data collection rate adjustment; Standardization of measurements; Time series or signal analysis, e.g. frequency analysis or wavelets; Trustworthiness of measurements; Indexes therefor; Measurements using easily measured parameters to estimate parameters difficult to measure; Virtual sensor creation; De-noising; Sensor fusion; Unconventional preprocessing inherently present in specific fault detection methods like PCA-based methods
• CPC Class Codes: G06F 17/10 Complex mathematical operations function generation by table look-up G06F1/03; evaluation of elementary functions by calculation G06F7/544

Abstract

A portable monitoring system that monitors various aspects of the operation of a refrigerant-cycle system is described. In one embodiment, the system includes a processor that measures power provided to the refrigerant-cycle system and gathers data from one or more sensors and uses the sensor data to calculate a figure of merit related to the efficiency of the system. In one embodiment, the measurements performed by the monitoring system include one or more of: an evaporator input air temperature, an evaporator output air temperature, evaporator air flow, evaporator air humidity, condenser air input temperature, condenser air output temperature sensor, electrical power. In one embodiment, the portable monitoring system receives information about the refrigerant-cycle system from either the system itself or from a computer network.

Claims

1. A portable monitoring system for monitoring operation of a refrigerant-cycle system, the portable monitoring system comprising:

a temperature sensor configured to generate ambient air temperature data for air provided to an evaporator of the refrigerant-cycle system;

a humidity sensor configured to generate ambient air humidity data for air provided to the evaporator;

a processing system configured to;

determine a present maximum expected efficiency of the refrigerant-cycle system based on a present value of the ambient air temperature data and a present value of the ambient air humidity data; and

compute a present efficiency of the refrigerant-cycle system based on a present measured value of airflow flowing through the evaporator and a present measured value of power consumption by the refrigerant-cycle system;

a network interface, wherein the processing system is configured to use the network interface to query and receive expected efficiency data regarding the refrigerant-cycle system;

an input device configured to receive input from a user; and

a screen configured to display a relationship between the present efficiency and the present maximum expected efficiency to the user.

2. The portable monitoring system of claim 1 wherein:

the screen includes a touchscreen; and

the input device includes the touchscreen.

3. The portable monitoring system of claim 1 wherein the input device includes at least one of a keypad, a trackball, and a track pad.

4. The portable monitoring system of claim 1 wherein:

the input device includes a microphone; and

the processing system is configured to receive voice commands via the microphone.

5. The portable monitoring system of claim 1 further comprising an airflow sensor configured to measure the airflow flowing through the evaporator.

6. The portable monitoring system of claim 5 wherein the airflow sensor is mounted to a body of the portable monitoring system.

7. The portable monitoring system of claim 1 further comprising a power sensor configured to measure the power consumption by the refrigerant-cycle system.

8. The portable monitoring system of claim 1 further comprising:

an airflow sensor configured to measure the airflow flowing through the evaporator; and

a power sensor configured to measure the power consumption by the refrigerant-cycle system,

wherein the processing system is configured to communicate with the power sensor and the airflow sensor via wireless communication.

9. The portable monitoring system of claim 1 wherein the processing system is configured to compute the present efficiency of the refrigerant-cycle system based on (i) the present measured value of airflow flowing through the evaporator, (ii) the present measured value of power consumption by the refrigerant-cycle system, and (iii) the present value of the ambient air temperature data.

10. The portable monitoring system of claim 9 wherein the processing system is configured to compute the present efficiency of the refrigerant-cycle system based on (i) the present measured value of airflow flowing through the evaporator, (ii) the present measured value of power consumption by the refrigerant-cycle system, (iii) the present value of the ambient air temperature data, and (iv) output air temperature data for air flowing from the evaporator.

11. The portable monitoring system of claim 1 wherein the expected efficiency data specifies maximum expected efficiency of the refrigerant-cycle system as a function of ambient air temperature and ambient air humidity.

12. The portable monitoring system of claim 1 wherein:

the refrigerant-cycle system is identified by a model number; and

the processing system is configured to query and receive the expected efficiency data using the model number.

13. The portable monitoring system of claim 1 wherein the processing system is configured to calculate energy usage.

14. The portable monitoring system of claim 1 wherein the processing system is configured to calculate energy costs due to inefficient operation of the refrigerant-cycle system.

15. The portable monitoring system of claim 1 wherein the processing system is configured to identify performance problems due to at least one of (i) low airflow and (ii) excessive load.

16. The portable monitoring system of claim 1 wherein the processing system is configured to identify performance problems due to at least one of (i) refrigerant undercharge and (ii) refrigerant overcharge.

17. The portable monitoring system of claim 1 wherein the processing system is configured to provide data related to operation of the refrigerant-cycle system to a remote monitoring center.

18. A method of measuring performance of a central heating, ventilation, and air conditioning (HVAC) system, the method comprising:

connecting a temperature sensor of a portable monitoring system to the central HVAC system, wherein the temperature sensor is configured to generate ambient air temperature data for air provided to an evaporator of the HVAC system and wherein the portable monitoring system further includes;

a humidity sensor configured to generate ambient air humidity data for air provided to the evaporator;

a processing system configured to;

determine a present maximum expected efficiency of the HVAC system based on a present value of the ambient air temperature data and a present value of the ambient air humidity data; and

compute a present efficiency of the HVAC system based on a present measured value of airflow flowing through the evaporator and a present measured value of power consumption by the HVAC system;

a network interface, wherein the processing system is configured to use the network interface to query and receive expected efficiency data regarding the HVAC system;

an input device configured to receive input from a user; and

a screen configured to display a relationship between the present efficiency and the present maximum expected efficiency to the user;

connecting the humidity sensor of the portable monitoring system to the central HVAC system; and

controlling the processing system of the portable monitoring system using the input device of the portable monitoring system.

19. A method of measuring performance of a self-contained heating, ventilation, and air conditioning (HVAC) system, the method comprising:

connecting a temperature sensor of a portable monitoring system to the self-contained HVAC system, wherein the temperature sensor is configured to generate ambient air temperature data for air provided to an evaporator of the self-contained HVAC system and wherein the portable monitoring system further includes;

a humidity sensor configured to generate ambient air humidity data for air provided to the evaporator;

a processing system configured to;

determine a present maximum expected efficiency of the self-contained HVAC system based on a present value of the ambient air temperature data and a present value of the ambient air humidity data; and

compute a present efficiency of the self-contained HVAC system based on a present measured value of airflow flowing through the evaporator and a present measured value of power consumption by the self-contained HVAC system;

a network interface, wherein the processing system is configured to use the network interface to query and receive expected efficiency data regarding the self-contained HVAC system;

an input device configured to receive input from a user; and

a screen configured to display a relationship between the present efficiency and the present maximum expected efficiency to the user,

connecting the humidity sensor of the portable monitoring system to the self-contained HVAC system; and

controlling the processing system of the portable monitoring system using the input device of the portable monitoring system.