Systems, articles, and methods for electromyography sensors

• US 10,362,958 B2
• Filed: 08/07/2018
• Issued: 07/30/2019
• Est. Priority Date: 11/27/2013
• Status: Active Grant

• Current Assignee: META Platforms Technologies LLC (Meta Platforms, Inc. (f/k/a Facebook, Inc.))
• Original Assignee: CTRL-Labs Corp. (Meta Platforms, Inc. (f/k/a Facebook, Inc.))
• Inventors: Morun, Cezar, Lake, Stephen
• Primary Examiner(s): Mahmood, Nadia A
• Application Number:
  US16/057,573
• Publication Number:
  US 20180344195A1
• Time in Patent Office: 357 Days
• Field of Search: 600393
• CPC Class Codes: A61B 5/296 for electromyography [EMG]
• CPC Class Codes: H05K 1/162 incorporating printed capacitors
• CPC Class Codes: H05K 1/167 incorporating printed resistors
• CPC Class Codes: H05K 2201/10151 Sensor
• CPC Class Codes: H05K 2201/10166 Transistor
• CPC Class Codes: Y10T 29/4913 Assembling to base an electrical component, e.g., capacitor, etc.

Abstract

Systems, articles, and methods for surface electromyography (“EMG”) sensors that combine elements from traditional capacitive and resistive EMG sensors are described. For example, capacitive EMG sensors that are adapted to resistively couple to a user'"'"'s skin are described. Resistive coupling between a sensor electrode and the user'"'"'s skin is galvanically isolated from the sensor circuitry by a discrete component capacitor included downstream from the sensor electrode. The combination of a resistively coupled electrode and a discrete component capacitor provides the respective benefits of traditional resistive and capacitive (respectively) EMG sensor designs while mitigating respective drawbacks of each approach. A wearable EMG device that provides a component of a human-electronics interface and incorporates such capacitive EMG sensors is also described.

Claims

1. An electromyography (“

EMG”

) sensor comprising;

a first sensor electrode formed of an electrically conductive material, wherein the first sensor electrode comprises a first layer formed of a first electrically conductive material that includes copper and a second layer formed of a second electrically conductive material;

an amplifier; and

a first electrically conductive pathway that communicatively couples the first sensor electrode and the amplifier.

2. The EMG sensor of claim 1 wherein the second electrically conductive material includes a material selected from a group consisting of:

gold, steel, stainless steel, silver, titanium, electrically conductive rubber, and electrically conductive silicone.

3. The EMG sensor of claim 1, further comprising:

a ground electrode formed of an electrically conductive material;

a second electrically conductive pathway that communicatively couples to the ground electrode; and

a third electrically conductive pathway that communicatively couples the first electrically conductive pathway and the second electrically conductive pathway.

4. The EMG sensor of claim 1 wherein the EMG sensor is a differential EMG sensor that further comprises:

a second sensor electrode formed of an electrically conductive material, wherein the second sensor electrode comprises a first layer formed of a first electrically conductive material that includes copper and a second layer formed of a second electrically conductive material that includes a material selected from a group consisting of;

gold, steel, stainless steel, silver, titanium, electrically conductive rubber, and electrically conductive silicone; and

a second electrically conductive pathway that communicatively couples the second sensor electrode and the amplifier.

5. The EMG sensor of claim 1, further comprising:

a first capacitor electrically coupled in series between the first sensor electrode and the amplifier in the first electrically conductive pathway; and

a first resistor electrically coupled in series between the first sensor electrode and the amplifier in the first electrically conductive pathway.

6. The EMG sensor of claim 1, further comprising:

a housing, wherein the amplifier, the first electrically conductive pathway, and the first layer of the first sensor electrode are all substantially contained within the housing, the housing including a hole, and wherein at least a portion of the second layer of the first sensor electrode extends out of the housing through the hole.

7. The EMG sensor of claim 1, further comprising:

a substrate having a first surface and a second surface, the second surface opposite the first surface across a thickness of the substrate, wherein the first sensor electrode is carried by the first surface of the substrate and the amplifier is carried by the second surface of the substrate.

8. The EMG sensor of claim 7 wherein the first electrically conductive pathway includes at least one electrically conductive trace carried by the second surface of the substrate and at least one via that extends through the substrate.

9. A wearable electromyography (“

EMG”

) device comprising;

at least one EMG sensor responsive to muscle activity corresponding to a gesture performed by a user of the wearable EMG device, wherein in response to muscle activity corresponding to a gesture performed by the user the at least one EMG sensor provides signals, and wherein the at least one EMG sensor includes;

a first sensor electrode formed of an electrically conductive material, wherein the first sensor electrode of the at least one EMG sensor comprises a first layer formed of a first electrically conductive material that includes copper and a second layer formed of a second electrically conductive material;

an amplifier; and

a first electrically conductive pathway that communicatively couples the first sensor electrode and the amplifier;

a processor communicatively coupled to the at least one EMG sensor to process signals provided by the at least one EMG sensor; and

an output terminal communicatively coupled to the processor to transmit signals output by the processor.

10. The wearable EMG device of claim 9 wherein the second electrically conductive material includes a material selected from a group consisting of:

gold, steel, stainless steel, silver, titanium, electrically conductive rubber, and electrically conductive silicone.

11. The wearable EMG device of claim 9 wherein the at least one EMG sensor further includes:

a ground electrode formed of an electrically conductive material;

a second electrically conductive pathway that communicatively couples to the ground electrode; and

a third electrically conductive pathway that communicatively couples the first electrically conductive pathway and the second electrically conductive pathway.

12. The wearable EMG device of claim 9 wherein the at least one EMG sensor includes at least one differential EMG sensor, and wherein the at least one differential EMG sensor further includes:

a second sensor electrode formed of an electrically conductive material, wherein the second sensor electrode of the at least one EMG sensor comprises a first layer formed of a first electrically conductive material that includes copper and a second layer formed of a second electrically conductive material that includes a material selected from a group consisting of;

gold, steel, stainless steel, silver, titanium, electrically conductive rubber, and electrically conductive silicone; and

a second electrically conductive pathway that communicatively couples the second sensor electrode and the amplifier.

13. The wearable EMG device of claim 9 wherein the at least one EMG sensor further includes:

a first capacitor electrically coupled in series between the first sensor electrode and the amplifier in the first electrically conductive pathway; and

a first resistor electrically coupled in series between the first sensor electrode and the amplifier in the first electrically conductive pathway.

14. The wearable EMG device of claim 9, further comprising:

at least one housing that at least partially contains the at least one EMG sensor, wherein the amplifier, the first electrically conductive pathway, and the first layer of the first sensor electrode are all substantially contained within the at least one housing, the at least one housing including a hole, and wherein at least a portion of the second layer of the first sensor electrode extends out of the at least one housing through the hole.

15. An electromyography (“

EMG”

) sensor comprising;

a first sensor electrode to couple to a user'"'"'s skin, wherein the first sensor electrode includes a first layer of a first electrically conductive material that includes copper and a second layer of a second electrically conductive material; and

circuitry communicatively coupled to the first sensor electrode.

16. The EMG sensor of claim 15 wherein the second electrically conductive material includes a material selected from a group consisting of:

gold, steel, stainless steel, silver, titanium, electrically conductive rubber, and electrically conductive silicone.

17. The EMG sensor of claim 15 wherein the circuitry includes at least a portion of at least one circuit selected from a group consisting of:

an amplification circuit, a filtering circuit, and an analog-to-digital conversion circuit.

18. The EMG sensor of claim 17 wherein the circuitry includes:

a high-pass filter that includes a first capacitor and a first resistor; and

a low-pass filter that includes the first resistor and a second capacitor.

19. The EMG sensor of claim 15 wherein a resistive coupling between the first sensor electrode and the user'"'"'s skin includes an impedance, and wherein the EMG sensor further comprises:

a first resistor to dominate the impedance of the resistive coupling between the first sensor electrode and the user'"'"'s skin, wherein the first resistor is electrically coupled in series between the first sensor electrode and the circuitry and wherein the first resistor has a magnitude of at least 1 kΩ

.

20. The EMG sensor of claim 19 wherein the first resistor has a magnitude of at least 10 kΩ

.

21. The EMG sensor of claim 15, further comprising:

a ground electrode to couple to the user'"'"'s skin, wherein the ground electrode includes a plate of electrically conductive material, and wherein the ground electrode is communicatively coupled to the circuitry.

22. The EMG sensor of claim 15, further comprising:

a first capacitor to galvanically isolate the circuitry from the user'"'"'s skin, the first capacitor electrically coupled in series between the first sensor electrode and the circuitry.

23. The EMG sensor of claim 15, further comprising:

a housing, wherein the circuitry and the first layer of the first sensor electrode are both substantially contained within the housing, the housing including a hole, and wherein at least a portion of the second layer of the first sensor electrode extends out of the housing through the hole.

24. The EMG sensor of claim 15 wherein the EMG sensor is a differential EMG sensor that further comprises:

a second sensor electrode to couple to the user'"'"'s skin, wherein the second sensor electrode includes a first layer of the first electrically conductive material that includes copper and a second layer of the second electrically conductive material, wherein the second electrically conductive material includes a material selected from a group consisting of;

gold, steel, stainless steel, silver, titanium, electrically conductive rubber, and electrically conductive silicone, and wherein the circuitry is communicatively coupled to the second sensor electrode.