Pushbutton switch member

• US 10,373,775 B2
• Filed: 06/21/2016
• Issued: 08/06/2019
• Est. Priority Date: 07/24/2015
• Status: Active Grant

• Current Assignee: Shin-Etsu Polymer Company Limited (Shin-Etsu Chemical Company Limited)
• Original Assignee: Shin-Etsu Polymer Company Limited (Shin-Etsu Chemical Company Limited)
• Inventors: Ito, Masayuki, Kitazawa, Satoru, Miyajima, Kenichi, Yokoyama, Kazunobu, Hayashi, Tadashi
• Primary Examiner(s): Leon, Edwin A.
• Assistant Examiner(s): Caroc, Lheiren Mae A
• Application Number:
  US15/747,018
• Publication Number:
  US 20180218856A1
• Time in Patent Office: 1,141 Days
• Field of Search: 200406, 200513
• CPC Class Codes: H01H 13/023 Light-emitting indicators for multi-layer switches H01H13/83
• CPC Class Codes: H01H 13/14 Operating parts, e.g. push-button
• CPC Class Codes: H01H 13/48 using buckling of disc springs
• CPC Class Codes: H01H 13/52 the contact returning to its original state immediately upon removal of operating force, e.g. bell-push switch
• CPC Class Codes: H01H 13/66 the operating member having only two positions
• CPC Class Codes: H01H 2215/006 Only mechanical function

Abstract

A pushbutton switch includes: a dome-shaped movable contact; and an operation key on a side of the movable contact. Pushing the operation key causes the movable contact to electrically connect at least two contacts. The operation key includes: a key body; a dome connected with an exterior of the key body and deformable by pushing the key body; a foot connected with an exterior of the dome; and a protrusion on top of the key body, protruding from the top, and deformable by compression. The movable contact includes: an upper contact in contact with a site below the key body and contacting the at least two contacts when the key body is pushed; and an outer fixing part at the upper contact in a radial direction and fixed outside of the key body of the operation key in the radial direction.

Claims

1. A pushbutton switch member comprising:

a dome-shaped movable contact; and

an operation key disposed on a protrusion side of the movable contact and contacting with the movable contact, wherein pushing the operation key toward the movable contact causes the movable contact to electrically connect at least two contacts on a substrate,

the operation key includes;

a key body having a pusher projecting toward the substrate and defined by a recess in the key body;

a dome part connected with an outer periphery of the key body and deformable by pushing of the key body toward the substrate;

a foot part connected with the outer periphery of the dome part and fixed on the substrate; and

a protrusion provided on a top surface of the key body or the outer periphery of the key body, protruding from the top surface of the key body, and deformable by compression during operation of pushing the operation key toward the substrate, and

the movable contact includes;

an upper contact part disposed in contact with a site directly below the key body and configured to contact with a contact of the at least two contacts when the key body is pushed in, the upper contact part defining a through-hole at its center; and

an outer fixing part disposed at the upper contact part or outside of the upper contact part in a radial direction and fixed outside of the key body of the operation key in the radial direction,

wherein the recess in the key body is aligned with the through-hole in the upper contact part and the pusher contacts the upper contact part when the key body is pushed in, and

wherein the outer fixing part is a band extending from a step of the movable contact and fixing the movable contact to the operation key.

2. The pushbutton switch member of claim 1, wherein the protrusion is formed in a dot shape, a bar shape, a frame shape, or a ring shape on the top surface of the key body.

3. The pushbutton switch member of claim 1, wherein the protrusion is a columnar part disposed on the outer periphery of the key body and extending to an upper side of the top surface of the key body.

4. The pushbutton switch member of claim 1, wherein the movable contact further includes an outer contact part disposed outside of the upper contact part in the radial direction of the movable contact and opposite to another contact of the at least two contacts in a contact or non-contact manner, the other contact being disposed outside of the contact configured to contact with the upper contact part in the radial direction, the outer contact part being configured to contact with the other contact when the key body is pushed in.

5. The pushbutton switch member of claim 1, wherein

the operation key includes, between the dome part and the foot part, one or more intermediate parts facing to the substrate with a gap interposed therebetween, and

the movable contact is disposed such that the outer fixing part is fixed to the intermediate parts.

6. The pushbutton switch member of claim 1, wherein the outer fixing part is fixed to the dome part of the operation key.

7. The pushbutton switch member of claim 1, wherein the movable contact includes a first through-hole in a region including a central part in plan view and contacts with the key body at a periphery of the first through-hole when the operation key is pushed in.

8. The pushbutton switch member of claim 7, wherein light can be transmitted through the first through-hole from an illumination means provided inside of the contacts on the substrate in the radial direction.

9. The pushbutton switch member of claim 8, wherein

the operation key includes, at a lower part of the key body, a recess in which the illumination means is housed when the key body is moved downward, and

at least a portion of the operation key is translucent.

10. The pushbutton switch member of claim 8, wherein a light-shielding layer is partially provided at least on a top surface of the key body.

11. The pushbutton switch member of claim 1, wherein the operation key includes, at the key body, a second through-hole penetrating from outside of the key body toward the movable contact.

12. The pushbutton switch member of claim 11, wherein a translucent material is buried partially or entirely in the second through-hole in a length direction of the second through-hole.

13. The pushbutton switch member of claim 1, wherein the operation key is made of a translucent material.

14. The pushbutton switch member of claim 1, wherein the key body has such a multi-layer structure that a top surface side of the key body and a movable contact side of the key body are made of materials having different hardness values.

15. The pushbutton switch member of claim 1, wherein the dome part has an arcuate shape protruding away from the movable contact and having a constant thickness.

16. The pushbutton switch member of claim 1, wherein the pusher is ring-shaped, the upper contact part is ring-shaped, and the pusher is concentric with the upper contact part.

17. The pushbutton switch member of claim 1, wherein the step connects the upper contact part with a skirt plate, the upper contact part and the skirt plate being disposed on planes that are parallel but not overlapping.

18. The pushbutton switch member of claim 1, wherein the band is fixed to an intermediate part of the operation key that extends radially from the dome part and connects the dome part to the foot part.

19. The pushbutton switch member of claim 1, wherein the at least two contacts on the substrate are disposed radially outwardly of the protrusion on the key body in a plan view.